warning YAMAHA YXZ1000R SS 2017 Service Manual

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EBU32003PERIODIC MAINTENANCE AND ADJUSTMENTEBU32010Periodic inspection, adjustment, and lubrica-
tion will keep your vehicle in the safest and
most efficient condition possible. Safety is an
obligation of the vehicle owner/operator. The
most important points of vehicle inspection,
adjustment, and lubrication are explained on
the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or
performing maintenance activities incor-
rectly may increase your risk of injury or
death during service or while using the ve-
hicle. If you are not familiar with vehicle
service, have a Yamaha dealer perform the
service.
WARNING
EWB02563Turn off the engine when performing main-
tenance unless otherwise specified.
A running engine has moving parts that
can catch on body parts or clothing and
electrical parts that can cause shocks or
fires.
 Running the engine while servicing can
lead to eye injury, burns, fire, or carbon
monoxide poisoning - possibly leading
to death. See page 2-6 for more informa-
tion about carbon monoxide.
WARNING
EWB02691Brake discs, calipers, drums, and linings
can become very hot during use. To avoid
possible burns, let brake components cool
before touching them.
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5. Wash the foam material gently but thor-oughly in parts cleaning solvent.
WARNING! Using gasoline or other flammable solvents to clean the air fil-
ter element can cause a fire or explo-
sion, which could lead to serious
injury.
[EWB03360]
6. Squeeze out the excess solvent. NOTICE: Do not twist the foam materi-
al when squeezing it.
[ECB02970]
7. Wash the foam material in warm soapy water to remove remaining solvent, then
rinse thoroughly with plain warm water.
8. Squeeze out the excess water. NOTICE:
Do not twist the foam material when
squeezing it.
[ECB02970]
9. Allow the foam air filter to dry thoroughly. Inspect for wear and tear and replace if
damaged or heavily worn.
1. Foam air filter element
2. Air filter frame
1
2
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EBU35141Cleaning the spark arrester
WARNING
EWB03370Hot exhaust system may cause burns. To
avoid burns or fires, make sure that the en-
gine is stopped and the exhaust system is
cool before cleaning the spark arrester. Do
not start the engine while cleaning the ex-
haust system. 1. Remove the tailpipe cover by removingthe tailpipe cover bolts.
1. Air filter case check hose
1. Air filter case check hose
1
1
1. Tailpipe cover
2. Tailpipe cover bolt
1
2
2
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8. Install the tailpipe cover bolts and tightenthem to the specified torque.EBU32460Valve clearanceThe correct valve clearance changes with
use, resulting in improper fuel/air supply or
engine noise. To preven t this, the valve clear-
ance must be adjusted regularly. This adjust-
ment however, should be left to a
professional Yamaha service technician.EBU32470BrakesReplacement of brake components requires
professional knowledge. Brake service
should be performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or ad-
justed brakes could lead to a loss in brak-
ing ability and an accident. EBU35150Checking the front and rear brake padsCheck each brake pad for damage and mea-
sure the lining thickness. If a brake pad is
damaged or if the lining thickness is less than
1.0 mm (0.04 in), have a Yamaha dealer re-
place the brake pads as a set.
The wheels need to be removed to check the
brake pads. (See pages 8-54, 8-56 for wheel
removal and installation procedures.)
Tightening torque: Tailpipe cover bolt:8 N·m (0.8 kgf·m, 5.8 lb·ft)
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TIPThe brake and clutch fluid reservoirs are lo-
cated under the hood (page 8-10).
 For an accurate reading, make sure the ve-
hicle is parked on a level surface.
WARNING
EWB03910Improper maintenance can result in loss of
braking ability or cl utch operation. Ob-
serve these precautions:
 Insufficient brake or clutch fluid may al-
low air to enter the brake or clutch sys-
tem, reducing braking or clutch
performance.
 Clean the filler caps before removing.
Use only DOT 4 brake fluid from a sealed
container.
 Use only the specified brake fluid; other-
wise, the rubber seals may deteriorate,
causing leakage.
 Refill with the same type of brake fluid.
Adding a brake fluid other than DOT 4
may result in a harmful chemical reac-
tion.
1. Brake fluid reservoir
2. Clutch fluid reservoir
3. Minimum level markSpecified fluid for brake and clutch systems:
DOT 4 brake fluid
3
3 12
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EBU35930Cable inspection and lubrication
WARNING
EWB03380Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked. Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.
EBU35200Pedal lubricationThe pivoting parts of the brake, clutch, and
accelerator pedals should be lubricated peri-
odically to prevent rust and ensure smooth
operation.
Recommended lubricant:Yamalube LubezAll (synthetic lubricant
spray with PTFE)
Recommended lubricant:Lithium-soap-based grease
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were designed to match the performance ca-
pabilities and to provide the best combination
of handling, braking, and comfort. It is best to
replace all four tires at the same time. If that is
not possible, you must replace the tires in
pairs (front or rear) with tires of the same size
and type as the originals. Never replace just
one tire.
WARNING
EWB03390Installing improper tires on your Yamaha
YXZ1000R can affect handling and stabili-
ty. This can cause a loss of control. The tires listed below have been approved by
Yamaha Motor Manufacturing Corporation of America for this model.
EBU33090Wheel installation1. Install the wheel and the nuts.
2. Lower the vehicle so that the wheel is on the ground.
3. Tighten the wheel nuts in a crisscross pattern to the specified torque.
WARNING
EWB03400Do not reverse the rims on your Yamaha
YXZ1000R to widen the track width. In-
stalling wheels improperly increases the
risk of wheel failure and accidents. Front tire:Size:27 x 9.00R-14NHS
Manufacturer/model: MAXXIS/MU09
Rear tire: Size:27 x 11.00R-14NHS
Manufacturer/model: MAXXIS/MU10
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EBU35230BatteryThe battery is located under panel A. (See
page 8-10.)
This model is equipped with a VRLA (Valve
Regulated Lead Acid) battery. There is no
need to check the electrolyte or to add dis-
tilled water. However, the battery lead con-
nections need to be checked and, if
necessary, tightened.
WARNING
EWB03410Avoid battery contact with skin, eyes, or
clothing. Shield eyes when working near
batteries. Keep out of reach of children.
You could be poisoned or severely burnedby the sulfuric acid in battery electrolyte. In
case of accidental contact with battery
electrolyte:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water
or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Get prompt
medical attention.
EYES: Flush with water for 15 minutes and
get prompt medical attention.

WARNING
EWB03420Batteries may produce explosive gases.
Ventilate when charging or using in a
closed space. Keep batteries away from
sparks, flames, cigarettes, or other sourc-
es of ignition. To remove the battery
1. Turn the key to “ ” (off).
2. Remove panel A. (See page 8-10.)
Tightening torques: Front wheel nut:75 N·m (7.5 kgf·m, 54 lb·ft)
Rear wheel nut: 75 N·m (7.5 kgf·m, 54 lb·ft)
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3. Install the battery holding plate by install-ing the bolts.
4. Install the panel.EBU35243Jump-startingJump-starting the vehicle should be avoided.
The battery should be removed and charged
instead.
WARNING
EWB03430To avoid battery explosion and/or serious
damage to the electrical system:
 Do not connect the negative lead of the
jumper cable to the negative terminal of
the battery.
 Do not touch the positive lead of the
jumper cable to the negative lead.
 Do not reverse the polarity of the jumper
cables when connecting to the batteries. However, if the vehicle must be jump-started,
proceed as follows.
1. Turn the key to “ ” (off). 2. Remove panel A. (See page 8-10.)
3. Remove the passenger seat cushion.
(See page 4-22.)
4. Using a charged 12-volt battery, connect the positive lead of the jumper cable to
the positive terminal of the battery in the
YXZ1000R and the other end of the pos-
itive lead to the positive terminal of the
charged battery.
5. Connect the negative lead of the jumper cable to the negative terminal of the
charged battery and the other end of the
1. Jumper cable positive lead
1
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If a fuse is blown, replace it as follows.1. Turn the key to “ ” (off) and turn off the electrical circuit in question.
NOTICEECB00641To prevent accidental short-circuiting,
turn off the main switch when checking or
replacing a fuse. 2. Remove panel A. (See page 8-10.)
3. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the
specified amperage. Never use any
material in place of the proper fuse.
Using an improper fuse can cause
damage to the electrical system and
may lead to a fire.
[EWB03440]
1. Headlight fuse “HEAD”
2. Signaling system fuse “SIGNAL”
3. Four-wheel-drive motor fuse “DIFF”
4. Backup fuse “BACK UP” (for clock)
5. Ignition fuse “IGNITION”
6. Radiator fan motor fuse “FAN”
7. Spare fuse
8. Accessory fuse “ACC”
9. Auxiliary DC jack fuse “TERMINAL”
1234
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