engine coolant YAMAHA YXZ1000R SS 2020 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: YXZ1000R SS, Model: YAMAHA YXZ1000R SS 2020Pages: 212, PDF Size: 9.36 MB
Page 7 of 212

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 6-1Front and rear brakes ........................... 6-3
Fuel ....................................................... 6-3
Engine oil .............................................. 6-5
Transmission ........................................ 6-6
Coolant ................................................. 6-6
Final gear .............................................. 6-6
Differential gear .................................... 6-6
Accelerator pedal ................................. 6-6
Seat belts ............................................. 6-7
Passenger handhold ............................ 6-7
Steering ................................................ 6-7
Drive select lever and shift paddles ..... 6-7
YCC-S clutch ....................................... 6-8
Fittings and fasteners ........................... 6-8
Instruments, lights and switches .......... 6-8
Control cables ...................................... 6-8
Tires ...................................................... 6-8
OPERATION ............................................ 7-1 Engine break-in .................................... 7-1
Starting the engine ............................... 7-2 Shifting and reverse driving ..................7-3
Dynamic clutch engagement ................7-7
Launch system operation .....................7-7
Selecting the drive mode ....................7-10
Parking ................................................7-12
Loading ...............................................7-12
BASIC GUIDE FOR SAFE USE ...............8-1 KNOW YOUR VEHICLE ........................8-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................8-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................9-1 Owner’s Manual and tool kit .................9-2
Maintenance charts ..............................9-4
Hood ...................................................9-11
Panels .................................................9-11
Engine oil and oil filter.........................9-18
Why Yamalube....................................9-28
Transmission oil ..................................9-29
Final gear oil .......................................9-31
Differential gear oil ..............................9-34UBAS7AE0.book Page 2 Wednesday, June 19, 2019 11:51 AM
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4-1
4
EBU31170
DESCRIPTION
EBU31180Left view
1 2,3 4 5 6
9
12
137
810
11
1. Front shock absorber
2. Brake fluid reservoir
3. YCC-S clutch fluid reservoir
4. Door
5. Shoulder bolster
6. Driver seat belt
7. Coolant reservoir 8. Air filter
9. Cargo bed
10.Muffler
11.Exhaust pipe
12.Engine
13.TransmissionUBAS7AE0.book Page 1 Wednesday, June 19, 2019 11:51 AM
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5-2
5
EBU31268Indicator lights and warning lights
EBU35450Neutral indicator light “N”
This indicator light comes on when the trans-
mission is in the neutral position.EBU35460Reverse indicator light “R”
This indicator light comes on when the trans-
mission is in the reverse position.
1. Shift light
2. Electric Power Steering warning light “EPS”
3. Differential gear lock indicator light “DIFF LOCK”
4. Parking brake indicator light “(P)”
5. Reverse indicator light “R”
6. Neutral indicator light “N”
7. Engine trouble warning light “ ”
8. High beam indicator light “ ”
9. Half clutch indicator light “ ”
10.Launch system indicator light “ ”
11.YCC-S system warning light “ ”
12.Coolant temperature warning light “ ”
13.Drivetrain icon “ / ”
1
2
3
4
5
6
7
8
9
10111213
1. Helmet reminder light “ ”
2. Seat belt reminder light “ ”
12
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5-4
5
and/or turn the steering wheel back and
forth to help the differential to lock or un-
lock. EBU34932Shift light
This light can be set to come on and go off at
the desired engine speeds and is used to in-
form the driver when it is time to upshift.
The electrical circuit of the shift light can be
checked by turning the key to “ ” (on). If the
light does not come on initially when the key
is turned to “ ” (on), or if the light remains
on, have a Yamaha dealer check the electrical
circuit.TIPSee page 5-16 for an explanation of how to
set the shift light.
EBU35283Coolant temperature warning light “ ”
This warning light comes on when the coolant
temperature, and therefore the engine, is out-
side its normal operating temperature range.
The warning light comes on in blue to inform
the driver that the vehicle should be warmed
up. After the engine is started, warm it up until
the warning light goes off.
The vehicle can be operated normally when
the warning light is off.
The warning light comes on in red when the
engine is overheating. If the red light comes
on, stop the vehicle as soon as it is safe to do
so and allow the engine to idle for about 10
minutes. If the warning light does not go off,
stop the engine and allow it to cool. (See page
9-71.)TIPIf you continue to drive the vehicle while the
engine is overheating, a buzzer will sound.
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5-5
5
The coolant temperature warning light can
be checked by turning the key to “ ” (on).
The warning light should come on in purple
briefly (which confirms that both the blue
and red indicators are okay) and then go
off. If the warning light does not come on at
all, comes on in red or blue, or if the warning
light remains on, have a Yamaha dealer
check the vehicle. NOTICEECB02040The engine may overheat if the vehicle is
overloaded. If this happens, reduce the
load to specification.
After restarting, make sure that the
warning light is out. Continuous use
while this warning light is on may cause
damage to the engine.
EBU31341Engine trouble warning light “ ”
This warning light comes on or flashes if a
problem is detected in the electrical circuit
monitoring the engine. When this occurs, the
display will indicate an error code (see page
5-18). Have a Yamaha dealer check the self-
diagnosis system.
The electrical circuit of the warning light can
be checked by turning the key to “ ” (on). If
the warning light does not come on initially
when the key is turned to “ ” (on), or if the
warning light remains on, have a Yamaha
dealer check the vehicle.EBU33041Electric Power Steering warning light
“EPS”
This warning light comes on when the key is
turned to “ ” (on), and then goes off once
the engine is started. If the warning light re-
mains on or comes on after the engine is
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6-6
6
NOTICEECB03020Do not use oils with a diesel specifica-
tion of “CD” or oils of a higher quality
than specified. In addition, do not use
oils labeled “ENERGY CONSERVING II”
or higher.
Make sure that no foreign material en-
ters the oil tank. EBU35322TransmissionMake sure there is no oil leaking from the
transmission case.EBU31761CoolantCheck the coolant level in the reservoir and
replenish if necessary. (See page 9-36.)
EBU36020Final gearMake sure there is no oil leaking from the final
gear case.EBU36030Differential gearMake sure there is no oil leaking from the dif-
ferential gear case.EBU31791Accelerator pedalBefore starting the engine, confirm that the
accelerator pedal operates correctly. It
should depress smoothly and spring back to
the idle position when released. Also check
the accelerator pedal for excessive free play.
If the accelerator pedal is not in correct work-
ing order, have the vehicle inspected before
starting off.
Recommended engine oil type and quantity:
See page 11-1.
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7-2
7
10–20 hours:
Avoid prolonged operation above 6300 r/min.
After break-in:
The vehicle may now be operated normally.EBU36560Starting the engine1. Turn the key to “ ” (on).NOTICEECB03340The coolant temperature warning light,
YCC-S system warning light, and engine
trouble warning light should come on, then
go off.
The EPS warning light should come on,
then go off when the engine is started.
To avoid possible damage, do not operate
the vehicle if a warning light does not work
as described above. 2. Press the brake pedal.
3. Shift the transmission into neutral.
When the transmission is in the neutral
position, the transmission gear display
shows “N” and the neutral indicator
light should come on.
The engine can be started in any gear if
the brake pedal is applied. However, it
is recommended to shift into neutral
before starting the engine.
4. With your foot off the accelerator pedal, start the engine by turning the key to “ ”
(start).
If the engine fails to start, release the key, and
then try starting it again. Wait a few seconds
before the next attempt. Each attempt should
be as short as possible, to preserve battery
energy. NOTICE: Do not crank the engine
more than 5 seconds on each attempt, or
starter damage could occur. Wait at least
5 seconds between each operation of the
electric starter to let it cool.
[ECB02140]
Do not turn the key to the “ ” (start) position
with the engine running; otherwise, damage
to the electric starter may result.
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9-6
9
EBU35802General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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9-36
9
4. Install the differential gear oil drain boltand its new gasket, and then tighten the
bolt to the specified torque.
5. Refill the differential gear case with the recommended oil.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque.
8. Check for oil leakage. If oil leakage is found, check for the cause.
EBU35112CoolantThe coolant level should be checked regular-
ly. In addition, the coolant must be changed
at the intervals specified in the periodic main-
tenance chart.TIPIf genuine Yamaha coolant is not available,
use an ethylene glycol antifreeze containing
corrosion inhibitors for aluminum engines and
mix with distilled water at a 1:1 ratio.
Tightening torque:Differential gear oil drain bolt:9.8 N·m (0.98 kgf·m, 7.2 lb·ft)
Tightening torque: Differential gear oil filler bolt:23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended coolant:YAMALUBE coolant
Coolant quantity: Coolant reservoir (up to full level):0.56 L (0.59 US qt, 0.49 Imp.qt)
Radiator (including all routes): 3.78 L (4.00 US qt, 3.33 Imp.qt)
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9-37
9
NOTICEECB02190Mix antifreeze with distilled water only.
However, if distilled water is not available,
soft water may be used for refilling. Do not
use hard water or salt water since they are
harmful to the engine. To check the coolant level1. Park the vehicle on a level surface.
2. Wait for the engine to cool for an accurate reading.
3. Look at the coolant level in the coolant reservoir. 4. If the coolant is at or below the minimum
level mark, remove panel C. (See page
9-11.)
5. Remove the coolant reservoir cap, add coolant up to the maximum level mark,
and then install the cap. NOTICE: If cool-
ant is not available, use distilled water
or soft tap water instead. Do not use
hard water or salt water since they are
harmful to the engine. If water has
been used instead of coolant, replace
1. Maximum level mark
2. Minimum level mark
21
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