maintenance YAMAHA YXZ1000R SS 2020 Owners Manual

EBU31040
INTRODUCTION
EBU32920Congratulations on your purchase of the Yamaha YXZ1000ET. It represents the result of many
years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing
vehicles. With the purchase of this Yamaha, yo u can now appreciate the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of
this vehicle. It also includes basic maintenanc e and inspection procedures. If you have any ques-
tions regarding the operation or maintenance of your vehicle, please consult a Yamaha dealer.
WARNING
EWB03490Please read this manual carefully before operating this vehicle. Do not attempt to operate
this vehicle until you have attained adequate knowledge of its controls and operating fea-
tures. Regular inspections an d careful maintenance, along with good operating techni-
ques, will help ensure that you safely enjoy the capabilities and reliability of this vehicle. UBAS7AE0.book Page 1 Wednesday, June 19, 2019 11:51 AM

FOR YOUR SAFETY –
PRE-OPERATION CHECKS .................... 6-1Front and rear brakes ........................... 6-3
Fuel ....................................................... 6-3
Engine oil .............................................. 6-5
Transmission ........................................ 6-6
Coolant ................................................. 6-6
Final gear .............................................. 6-6
Differential gear .................................... 6-6
Accelerator pedal ................................. 6-6
Seat belts ............................................. 6-7
Passenger handhold ............................ 6-7
Steering ................................................ 6-7
Drive select lever and shift paddles ..... 6-7
YCC-S clutch ....................................... 6-8
Fittings and fasteners ........................... 6-8
Instruments, lights and switches .......... 6-8
Control cables ...................................... 6-8
Tires ...................................................... 6-8
OPERATION ............................................ 7-1 Engine break-in .................................... 7-1
Starting the engine ............................... 7-2 Shifting and reverse driving ..................7-3
Dynamic clutch engagement ................7-7
Launch system operation .....................7-7
Selecting the drive mode ....................7-10
Parking ................................................7-12
Loading ...............................................7-12
BASIC GUIDE FOR SAFE USE ...............8-1 KNOW YOUR VEHICLE ........................8-1
LEARNING TO OPERATE YOUR VEHICLE ...........................................8-12
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................9-1 Owner’s Manual and tool kit .................9-2
Maintenance charts ..............................9-4
Hood ...................................................9-11
Panels .................................................9-11
Engine oil and oil filter.........................9-18
Why Yamalube....................................9-28
Transmission oil ..................................9-29
Final gear oil .......................................9-31
Differential gear oil ..............................9-34UBAS7AE0.book Page 2 Wednesday, June 19, 2019 11:51 AM

Coolant ............................................... 9-36
Axle boots .......................................... 9-38
Checking the spark plugs .................. 9-39
Air filter maintenance.......................... 9-41
Cleaning the air filter case check hoses ................................................ 9-45
Cleaning the spark arrester ................ 9-46
Valve clearance .................................. 9-47
Brakes ................................................ 9-47
Checking the front and rear brake pads.................................................. 9-48
Checking the parking brake pads ...... 9-48
Checking the brake and YCC-S clutch fluid levels .............................. 9-49
Brake and YCC-S clutch fluid replacement...................................... 9-51
YCC-S clutch ..................................... 9-51
Checking the brake pedal .................. 9-51
Checking the accelerator pedal ......... 9-52
Parking brake lever free play
adjustment........................................ 9-52
Brake light switch ............................... 9-54
Cable inspection and lubrication........ 9-54 Pedal lubrication .................................9-54
Checking the stabilizer bushes...........9-55
Upper and lower arm pivot
lubrication (left and right) ..................9-55
Rear knuckle upper and lower pivot
lubrication (left and right) ..................9-56
Drive shaft universal joint lubrication .........................................9-56
Steering shaft lubrication....................9-57
Wheel removal ....................................9-57
Checking and tightening the bead lock (equipped models) ....................9-58
Tire replacement .................................9-58
Wheel installation................................9-59
Battery ................................................9-60
Jump-starting .....................................9-63
Fuse replacement ...............................9-65
Headlights...........................................9-67
Headlight beam adjustment ...............9-68
Brake/tail light .....................................9-69
Interior lights (equipped models) ........9-69
Troubleshooting ..................................9-69
Troubleshooting charts .......................9-70
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5-12
5
Red zone: 10500 r/min and above Odometer and tripmeters
The odometer shows the total distance trav-
eled by the vehicle. The odometer can be
used for maintenance and service intervals.
The tripmeters show the distance traveled
since they were last reset. The tripmeters can
be used to record the distance traveled on a
single trip, or to estimate the distance that
can be traveled with a full tank of gas, etc.Push the “SELECT” button to switch between
the odometer “ODO” and the tripmeters
“TRIP A” and “TRIP B” in the following order:
ODO
→ TRIP A → TRIP B → ODO
To reset a tripmeter, set the display to the
tripmeter you want to reset, then push the
“RESET” button until it is reset.
TIP The odometer will lock at 99999.
 The tripmeters will reset and continue
counting after 9999.9 is reached.
1. Odometer/Tripmeter A/Tripmeter B
2. “SELECT” button
3. “RESET” button
1
2
3
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6-1
6
EBU31574
FOR YOUR SAFETY – PRE-OPERATION CHECKS
EBU31585Before starting off, inspect the vehicle to make sure it is in safe operating condition. Use the fol-
lowing checklist and related information as a guide. Also, follow the service intervals in the peri-
odic maintenance chart to keep the vehicle in safe operating condition.
WARNING
EWB00482Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem can-
not be corrected by the procedures provided in this manual, have the vehicle inspected by
a Yamaha dealer. Pre-operation checklist
ITEM ROUTINE PAGE
Brakes • Check operation, free play, fluid level, and fluid leakage.
• Fill with DOT 4 brake fluid if necessary. 6-3, 9-47, 9-54
Parking brake • Check for proper operation, condition, and free play. 9-52
Fuel • Check fuel level.
• Fill with the recommended fuel if necessary. 6-3
Engine oil • Check oil level.
• Fill with oil to proper level if necessary. 6-5, 9-18
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6-4
6
WARNING
EWB02522Gasoline and gasoline vapors are ex-
tremely flammable. To avoid fires and ex-
plosions and to reduce the risk of injury
when refueling, follow these instructions. 1. Before refueling, turn off the engine andbe sure that no one is sitting in the vehi-
cle.
Never refuel while smoking, or while in
the vicinity of sparks, open flames, or
other sources of ignition such as the pilot
lights of water heaters and clothes dry-
ers.
2. Do not overfill the fuel tank. Because fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill
out of the fuel tank.
3. Wipe up any spilled fuel immediately.
4. Be sure the fuel tank cap is closed se-
curely.
WARNING
EWB02532Gasoline is poisonous and can cause inju-
ry or death. Handle gasoline with care.
Never siphon gasoline by mouth. If you
should swallow some gasoline or inhale a
lot of gasoline vapor, or get some gasoline
in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes. If knocking or pinging occurs, try a different
brand or higher octane gasoline. Unleaded
fuel will give you longer spark plug life and re-
duced maintenance cost. Gasoline contain-Recommended fuel:Regular unleaded gasoline (Gasohol [E10]
acceptable)
Fuel tank capacity: 34 L (9.0 US gal, 7.5 Imp.gal)
Fuel reserve amount: 8.5 L (2.24 US gal, 1.87 Imp.gal)
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9-1
9
EBU32007PERIODIC MAINTENANCE AND ADJUSTMENTEBU32010Periodic inspection, adjustment, and lubrica-
tion will keep your vehicle in the safest and
most efficient condition possible. Safety is an
obligation of the vehicle owner/operator. The
most important points of vehicle inspection,
adjustment, and lubrication are explained on
the following pages.
WARNING
EWB01842Failure to properly maintain the vehicle or
performing maintenance activities incor-
rectly may increase your risk of injury or
death during service or while using the ve-
hicle. If you are not familiar with vehicle
service, have a Yamaha dealer perform the
service.
WARNING
EWB02563Turn off the engine when performing main-
tenance unless otherwise specified.
A running engine has moving parts that
can catch on body parts or clothing and
electrical parts that can cause shocks or
fires.
 Running the engine while servicing can
lead to eye injury, burns, fire, or carbon
monoxide poisoning - possibly leading
to death. See page 3-6 for more informa-
tion about carbon monoxide.
WARNING
EWB02691Brake discs, calipers, drums, and linings
can become very hot during use. To avoid
possible burns, let brake components cool
before touching them.
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9-2
9
EBU33563Owner’s Manual and tool kitYou are recommended to put this manual in
the vinyl bag and always carry it in the glove
compartment as shown. Put the tool kit and
tire pressure gauge under the passenger
seat.The maintenance information included in this
manual is intended to provide you, the owner,
with the necessary information for completing
your own preventive maintenance and minor
repairs.
The tools provided in the tool kit are sufficient
for this purpose, and should be kept on the
vehicle in case of emergency repairs.
Other tools and equipment are required for
certain service items. If you do not have a
torque wrench available during a service op-1. Owner’s Manual
1
1. Tool kit
2. Tire pressure gauge
1
2
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9-4
9
EBU37180Maintenance chartsEven if the vehicle isn’t driven for the stated mileage or engine hours, the month maintenance
intervals should still be followed. Items marked with an asterisk should be performed by a
Yamaha dealer as they require special tools, data and technical skills.EBU35772Periodic maintenance chart for the emission control systemNO. ITEM ROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Fuel line • Check fuel hose for cracks or damage.
• Replace if necessary. √√√
2 *Va l v e s • Check valve clearance and adjust if neces-
sary. Every 5000 km (3200 mi).
3 *Spark plugs • Check condition.
• Adjust gap and clean.
• Replace if necessary. √√√√√
4 *Breather system • Check breather hose for cracks or damage.
• Replace if necessary. √√√
5 *Fuel injection • Adjust synchronization. √√√√√
UBAS7AE0.book Page 4 Wednesday, June 19, 2019 11:51 AM

9-6
9
EBU35802General maintenance and lubrication chartNO. ITEMROUTINE INITIAL
EVERY
Whichev- er comes first month 1 3 6 6 12
km
(mi) 240
(150) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 *Cooling system • Check coolant leakage.
• Repair if necessary.
√√√√√
• Change coolant. Every 2 years
2 Primary air filter
(foam)
•Clean.
• Replace if necessary. Every 300–600 km (200–400 mi)
(more often in wet or dusty condi-
tions)
* Secondary air fil-
ter (paper)
• Replace. Every 2000–5000 km (1200–3000
mi)
(more often in wet or dusty condi-
tions)
3Engine oil • Change (warm engine before draining). √√√√
4 Engine oil filter
cartridge • Replace.
√√√
5 Transmission oil • Check oil level and for leakage.
√√√√√
• Change. √√√√
6 Final gear oil • Check oil level.
√√√√√
• Change. √√
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