fuel cap YAMAHA YZ85 2008 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION .................. 1-1
Safe riding ....................................... 1-1
Location of important labels ........... 1-4
DESCRIPTION .................................. 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS....................................... 3-1
Handlebar switch ............................ 3-1
Clutch lever .................................... 3-1
Shift pedal ......................................3-1
Brake lever ..................................... 3-2
Brake pedal .................................... 3-2
Fuel tank cap .................................. 3-3
Fuel ................................................ 3-3
Fuel tank breather hose ................. 3-5
Fuel cock ........................................ 3-5
Starter (choke) knob ....................... 3-6
Kickstarter ......................................3-6
Seat ................................................ 3-6
Adjusting the front fork ................... 3-7
Front fork bleeding ......................... 3-8
Adjusting the shock absorber
assembly ..................................... 3-9
Removable sidestand ................... 3-12
PRE-OPERATION CHECKS.............. 4-1
Pre-operation check list .................. 4-2OPERATION AND IMPORTANT
RIDING POINTS................................ 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-1
Shifting ........................................... 5-2
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Checking the spark plug ................ 6-8
Transmission oil ............................. 6-9
Coolant ........................................ 6-10
Cleaning the air filter element ...... 6-12
Adjusting the carburetor ............... 6-14
Adjusting the engine idling
speed ........................................ 6-14
Adjusting the throttle cable free
play ........................................... 6-15
Tires ............................................. 6-15
Spoke wheels .............................. 6-17
Accessories and replacement
parts ......................................... 6-17
Adjusting the clutch lever free
play ........................................... 6-18
Checking the front brake lever
free play .................................... 6-18Checking the front and rear
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack .......................... 6-21
Cleaning and lubricating the
drive chain ................................ 6-22
Checking and lubricating the
cables ....................................... 6-23
Checking and lubricating the
throttle grip and cable ............... 6-23
Checking and lubricating the
brake and shift pedals ............... 6-24
Checking and lubricating the
brake and clutch levers ............. 6-24
Lubricating the swingarm pivots ... 6-25
Lubricating the rear suspension ... 6-25
Checking the front fork ................. 6-25
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-27
Supporting the motorcycle ........... 6-27
Front wheel .................................. 6-28
Rear wheel ................................... 6-28
Troubleshooting ........................... 6-30
Troubleshooting charts ................. 6-31
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ............................................... 7-1
Storage ........................................... 7-3
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DESCRIPTION
2-1
2
EAU10410
Left view1. Radiator cap (page 6-10)
2. Fuel cock (page 3-5)
3. Shock absorber assembly spring preload adjusting nut (page 3-9)
4. Air filter element (page 6-12)
5. Seat (page 3-6)
6. Shift pedal (page 3-1)
7. Throttle stop screw (page 6-14)
8. Starter (choke) knob (page 3-6)
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DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-1)
2. Left handlebar switch (page 3-1)
3. Brake lever (page 3-2)
4. Throttle grip (page 6-15)
5. Fuel tank cap (page 3-3)
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU13181
Fuel tank cap To remove the fuel tank cap, turn it
counterclockwise, and then pull it off.
To install the fuel tank cap, insert it into
the tank opening, and then turn it clock-
wise.
WARNING
EWA11090
Make sure that the fuel tank cap isproperly closed before riding.
EAU41831
Fuel This motorcycle has been designed to
use a premixed fuel of gasoline and 2-
stroke engine oil. Always mix the gaso-
line and oil in a clean container before
filling the fuel tank.CAUTION:
ECA15601
Always use fresh gasoline, and fill
the fuel tank with a fresh mix just be-
fore riding. Do not use premixed fuelthat is more than a few hours old.
Mixing gasoline and 2-stroke engine
oil
Pour 2-stroke engine oil into a clean
container, and then add gasoline. To
mix the fuel thoroughly, shake the con-
tainer from side to side.
CAUTION:
ECA15590
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the piston rings as well as tothe exhaust system.
1. Fuel tank cap
1. 2-stroke engine oil
2. Gasoline
3. ContainerRecommended fuel:
Premium unleaded gasoline only
Recommended 2-stroke engine oil:
See page 8-1.
Fuel tank capacity:
5.0 L (1.32 US gal) (1.10 Imp.gal)
Mixing ratios (gasoline to oil):
Break-in period: 15:1
After break-in: 30:1
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INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU41360
Fuel tank breather hose Before operating the motorcycle:

Check the fuel tank breather hose
connection.


Check the fuel tank breather hose
for cracks or damage, and replace
it if damaged.


Make sure that the end of the fuel
tank breather hose is not blocked,
and clean it if necessary.
NOTE:If the fuel tank breather hose falls out,
reinstall it on the fuel tank cap with the
arrow mark on the one-way valve point-ed downward as shown.
EAU41280
Fuel cock The fuel cock supplies fuel from the
tank to the carburetor while filtering it al-
so.
The fuel cock has two positions:
OFF
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not running.ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
1. Fuel tank breather hose
2. One-way valve
1. Arrow mark positioned over “OFF”
1. Arrow mark positioned over “ON”
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
NO. ITEM ROUTINEAfter
break-inEvery
raceEvery
third raceEvery
fifth raceAs
required
√
√
√ 13*CarburetorCheck carburetor settings and for obstructions.√
Adjust and clean.√
14 Spark plugCheck condition.
Clean and regap.√
Replace.√
15 Drive chainCheck chain slack, alignment and condition.
Adjust and thoroughly lubricate chain with Yamaha
chain and cable lube or equivalent.√
√
√
√ √
Replace.√
16* *
Cooling systemCheck coolant level and for leakage.√ √
Check hoses for cracks or damage.√
Check radiator cap spring operation.√
Change coolant. Every 2 years√
17*Chassis fastenersCheck all chassis fitting and fasteners.
Correct or tighten if necessary.√
18*Air filter elementClean.
√
Replace.√
19*FrameClean and check for damage.√
20*Fuel line Clean and check for leakage.√√
U5PA86E0.book Page 4 Monday, April 9, 2007 3:16 PM

MOTORCYCLE CARE AND STORAGE
7-3
7


If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.


Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU41511
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810


Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.


To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. For motorcycles equipped with a
fuel cock that has an “OFF” posi-
tion: Turn the fuel cock lever to
“OFF”.3. Drain the fuel tank and fuel lines,
and the carburetor float chamber
by loosening the drain bolt; this will
prevent fuel deposits from building
up.
4. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
U5PA86E0.book Page 3 Monday, April 9, 2007 3:16 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
YZ85 1818 mm (71.6 in)
(AUT)(BEL)(CHE)(DEU)(DNK)(ESP)(FIN)
(FRA)(GBR)(GRC)(IRL)(NLD)(NOR)(PRT)
(SWE)
YZ85 1821 mm (71.7 in) (ZAF)
YZ85LW 1903 mm (74.9 in)
YZ85LWX 1903 mm (74.9 in)
YZ85X 1818 mm (71.6 in)
Overall width:
758 mm (29.8 in)
Overall height:
YZ85 1161 mm (45.7 in)
YZ85LW 1205 mm (47.4 in)
YZ85LWX 1205 mm (47.4 in)
YZ85X 1161 mm (45.7 in)
Seat height:
YZ85 864 mm (34.0 in)
YZ85LW 904 mm (35.6 in)
YZ85LWX 904 mm (35.6 in)
YZ85X 864 mm (34.0 in)
Wheelbase:
YZ85 1255 mm (49.4 in)
(AUT)(BEL)(CHE)(DEU)(DNK)(ESP)(FIN)
(FRA)(GBR)(GRC)(IRL)(NLD)(NOR)(PRT)
(SWE)
YZ85 1258 mm (49.5 in) (ZAF)
YZ85LW 1286 mm (50.6 in)
YZ85LWX 1286 mm (50.6 in)
YZ85X 1255 mm (49.4 in)Ground clearance:
YZ85 351 mm (13.82 in)
YZ85LW 393 mm (15.47 in)
YZ85LWX 393 mm (15.47 in)
YZ85X 351 mm (13.82 in)
Weight:With oil and fuel:
YZ85 71.0 kg (157 lb)
YZ85LW 73.9 kg (163 lb)
YZ85LWX 73.9 kg (163 lb)
YZ85X 71.0 kg (157 lb)Engine:Engine type:
Liquid cooled 2-stroke
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
84.7 cm³
Bore × stroke:
47.5 × 47.8 mm (1.87 × 1.88 in)
Compression ratio:
8.20 :1
Starting system:
Kickstarter
Lubrication system:
PremixEngine oil:Type:
YAMALUBE 2-RTransmission oil:Type:
YAMALUBE 4 (10W30) or SAE 10W30
type SE motor oilOil change quantity:
0.50 L (0.53 US qt) (0.44 Imp.qt)
Cooling system:Radiator capacity (including all routes):
0.54 L (0.57 US qt) (0.48 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
5.0 L (1.32 US gal) (1.10 Imp.gal)Carburetor:Manufacturer:
KEIHIN
Type × quantity:
PWK28 x 1Spark plug (s):Manufacturer/model:
NGK/BR10EG
Spark plug gap:
0.5–0.6 mm (0.020–0.024 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
65/18 (3.611)
Secondary reduction system:
Chain drive
U5PA86E0.book Page 1 Monday, April 9, 2007 3:16 PM

INDEX
AAccessories and replacement parts ..... 6-17
Air filter element, cleaning .................... 6-12BBrake and clutch levers, checking
and lubricating .................................... 6-24
Brake and shift pedals, checking
and lubricating .................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever ............................................. 3-2
Brake pedal ............................................ 3-2CCables, checking and lubricating .......... 6-23
Carburetor, adjusting ............................ 6-14
Care ........................................................ 7-1
Clutch lever............................................. 3-1
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-10DDrive chain, cleaning and lubricating .... 6-22
Drive chain slack .................................. 6-21EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-14
Engine, starting a warm .......................... 5-1
Engine stop button.................................. 3-1FFront and rear brake pads, checking .... 6-19
Front brake lever free play, checking ... 6-18
Front fork, adjusting ................................ 3-7
Front fork, bleeding................................. 3-8
Front fork, checking .............................. 6-25
Fuel......................................................... 3-3Fuel cock ................................................. 3-5
Fuel tank breather hose .......................... 3-5
Fuel tank cap........................................... 3-3
HHandlebar switch..................................... 3-1IIdentification numbers ............................. 9-1KKickstarter ............................................... 3-6LLabels, location of ...................................1-4MMatte color, caution .................................7-1
Model label .............................................. 9-1PParking ....................................................5-4
Part locations .......................................... 2-1
Periodic maintenance and
lubrication chart.....................................6-2
Pre-operation check list........................... 4-2RRear suspension, lubricating ................. 6-25SSafety information ...................................1-1
Seat ......................................................... 3-6
Shifting ....................................................5-2
Shift pedal ............................................... 3-1
Shock absorber assembly, adjusting ...... 3-9
Sidestand .............................................. 3-12
Spark plug, checking ...............................6-8
Specifications .......................................... 8-1
Starter (choke) knob................................ 3-6
Starting and warming up a cold
engine ................................................... 5-1Steering, checking ................................ 6-26
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-27
Swingarm pivots, lubricating ................. 6-25
TThrottle cable free play, adjusting ......... 6-15
Throttle grip and cable, checking
and lubricating .................................... 6-23
Tires ...................................................... 6-15
Transmission oil ...................................... 6-9
Troubleshooting .................................... 6-30
Troubleshooting charts ......................... 6-31VVehicle identification number .................. 9-1WWheel bearings, checking..................... 6-27
Wheel (front) ......................................... 6-28
Wheel (rear) .......................................... 6-28
Wheels .................................................. 6-17
U5PA86E0.book Page 1 Monday, April 9, 2007 3:16 PM