brake YAMAHA YZF-R1 2010 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
D-mode (drive mode) ......................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator and warning lights ............3-4
Multi-function meter unit .................3-9
Anti-theft alarm (optional) .............3-18
Handlebar switches ......................3-18
Clutch lever ...................................3-20
Shift pedal .....................................3-20
Brake lever ...................................3-21
Brake pedal ..................................3-21
Fuel tank cap ................................3-22
Fuel ...............................................3-22
Fuel tank breather/overflow
hose ..........................................3-24
Catalytic converter ........................3-24
Seats ............................................3-25
Helmet holder ...............................3-26
Storage compartment ...................3-27
Rider footrest position ...................3-27
Rear view mirrors .........................3-28
Adjusting the front fork ..................3-28Adjusting the shock absorber
assembly ................................... 3-30
Luggage strap holders ................. 3-32
Sidestand ..................................... 3-33
Ignition circuit cut-off system ........ 3-33
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2
General maintenance and
lubrication chart .......................... 6-3
Removing and installing cowlings
and panels .................................. 6-7
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11
Coolant ......................................... 6-13
Air filter element ........................... 6-16Checking the engine idling
speed ........................................ 6-17
Checking the throttle cable free
play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-18
Cast wheels ................................. 6-20
Adjusting the clutch lever free
play ........................................... 6-20
Brake light switches ..................... 6-21
Checking the front and rear brake
pads .......................................... 6-22
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-23
Drive chain slack .......................... 6-24
Cleaning and lubricating the drive
chain ......................................... 6-25
Checking and lubricating the
cables ....................................... 6-26
Checking and lubricating the
throttle grip and cable ............... 6-26
Checking and lubricating the
brake and shift pedals .............. 6-26
Checking and lubricating the
brake and clutch levers ............ 6-27
Checking and lubricating the
sidestand .................................. 6-28
Lubricating the swingarm
pivots ........................................ 6-28
Checking the front fork ................. 6-28
Checking the steering .................. 6-29U14BE1E0.book Page 1 Friday, July 24, 2009 10:55 AM

TABLE OF CONTENTS
Checking the wheel bearings ....... 6-29
Battery .......................................... 6-30
Replacing the fuses ...................... 6-31
Replacing a headlight bulb ........... 6-32
Tail/brake light .............................. 6-33
Replacing a turn signal light
bulb ........................................... 6-34
Replacing the license plate light
bulb ........................................... 6-34
Replacing an auxiliary light bulb ... 6-35
Supporting the motorcycle ............ 6-35
Front wheel ................................... 6-36
Rear wheel ................................... 6-38
Troubleshooting ............................ 6-39
Troubleshooting charts ................. 6-41
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-4
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
U14BE1E0.book Page 2 Friday, July 24, 2009 10:55 AM

DESCRIPTION
2-2
2
EAU10420
Right view
1,2,3 4 5,6 879
10 12 11 13
1. Storage compartment (page 3-27)
2. Luggage strap holder (page 3-32)
3. Helmet holder (page 3-26)
4. Passenger seat lock (page 3-25)
5. Battery (page 6-30)
6. Owner’s tool kit (page 6-1)
7. Fuel tank cap (page 3-22)
8. Front fork rebound damping force adjusting screw (page 3-28)9. Radiator cap (page 6-13)
10.Engine oil filler cap (page 6-11)
11.Engine oil level check window (page 6-11)
12.Rear brake light switch (page 6-21)
13.Rear brake fluid reservoir (page 6-22)
U14BE1E0.book Page 2 Friday, July 24, 2009 10:55 AM

DESCRIPTION
2-3
2
EAU10430
Controls and instruments
12 3 5 6 78
4
1. Clutch lever (page 3-20)
2. Left handlebar switches (page 3-18)
3. Main switch/steering lock (page 3-3)
4. Multi-function meter unit (page 3-9)
5. Front brake fluid reservoir (page 6-22)
6. Right handlebar switches (page 3-18)
7. Throttle grip (page 6-17)
8. Brake lever (page 3-21)U14BE1E0.book Page 3 Friday, July 24, 2009 10:55 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
EAU33851
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a
brake lever position adjusting knob. To
adjust the distance between the brake
lever and the handlebar grip, turn the
adjusting knob while holding the lever
pushed away from the handlebar grip.
When the desired position is obtained,be sure to set it by aligning a groove on
the adjusting knob with the“” mark
on the brake lever.
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
1. Brake lever
2. Brake lever position adjusting knob
3. Distance between brake lever and handlebar
grip
4.“” mark
42
1
3
1. Brake pedal
1
U14BE1E0.book Page 21 Friday, July 24, 2009 10:55 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-22
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-11
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-13
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-22, 6-22
U14BE1E0.book Page 1 Friday, July 24, 2009 10:55 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-22, 6-22
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-20
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-17, 6-26
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-26
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-24, 6-25
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-18, 6-20
Brake and shift pedalsMake sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-26
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-27
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-28 ITEM CHECKS PAGE
U14BE1E0.book Page 2 Friday, July 24, 2009 10:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-3
6
EAU1770C
General maintenance and lubrication chart NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
1*Air filter elementReplace.√
2ClutchCheck operation.
Adjust.√√√√√
3*Front brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
4*Rear brakeCheck operation, fluid level and
vehicle for fluid leakage.√√√√√√
Replace brake pads. Whenever worn to the limit
5*Brake hosesCheck for cracks or damage.√√√√√
Replace. Every 4 years
6*WheelsCheck runout and for damage.√√√√
7*TiresCheck tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√√
8*Wheel bearingsCheck bearing for looseness or
damage.√√√√
9*SwingarmCheck operation and for exces-
sive play.√√√√
Lubricate with lithium-soap-based
grease.Every 50000 km (30000 mi)
U14BE1E0.book Page 3 Friday, July 24, 2009 10:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10 Drive chainCheck chain slack, alignment and
condition.
Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
11*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
12*Steering damperCheck operation and for oil leak-
age.√√√√
13*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
14Brake lever pivot
shaftLubricate with silicone grease.√√√√√
15Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
16Clutch lever pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
17Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
18 SidestandCheck operation.
Lubricate.√√√√√
19*Sidestand switchCheck operation.√√√√√√
20*Front forkCheck operation and for oil leak-
age.√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U14BE1E0.book Page 4 Friday, July 24, 2009 10:55 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
21*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
22*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
23 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√
24Engine oil filter car-
tridgeReplace.√√√
25*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
26*Front and rear brake
switchesCheck operation.√√√√√√
27Moving parts and
cablesLubricate.√√√√√
28*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
29*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U14BE1E0.book Page 5 Friday, July 24, 2009 10:55 AM