ABS YAMAHA YZF-R1 2012 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
D-mode (drive mode) ......................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator lights and warning lights ..............................3-4
Multi-function meter unit .................3-9
Anti-theft alarm (optional) .............3-18
Handlebar switches ......................3-18
Clutch lever ...................................3-20
Shift pedal .....................................3-20
Brake lever ...................................3-21
Brake pedal ..................................3-21
Traction control system ................3-22
Fuel tank cap ................................3-24
Fuel ...............................................3-25
Fuel tank breather hose and overflow hose ............................3-26
Catalytic converter ........................3-26
Seats ............................................3-27
Helmet holder ...............................3-28
Storage compartment ...................3-29
Rider footrest position ...................3-30 Rear view mirrors ......................... 3-30
Adjusting the front fork ................. 3-30
Adjusting the shock absorber
assembly ................................... 3-32
Luggage strap holders ................. 3-35
Sidestand ..................................... 3-35
Ignition circuit cut-off system ........ 3-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for
the emission control system ....... 6-3
General maintenance and
lubrication chart .......................... 6-4
Removing and installing cowlings ...................................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge ... 6-11 Coolant ........................................ 6-14
Air filter element ........................... 6-17
Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free
play ........................................... 6-18
Valve clearance ........................... 6-18
Tires ............................................. 6-18
Cast wheels ................................. 6-21
Adjusting the clutch lever free play ........................................... 6-21
Checking the brake lever free play ........................................... 6-22
Brake light switches ..................... 6-22
Checking the front and
rear brake pads ........................ 6-23
Checking the brake fluid level ...... 6-23
Changing the brake fluid .............. 6-25
Drive chain slack .......................... 6-25
Cleaning and lubricating
the drive chain .......................... 6-26
Checking and lubricating the cables ................................. 6-27
Checking and lubricating the throttle grip and cable ......... 6-27
Checking and lubricating
the brake and shift pedals ........ 6-28
Checking and lubricating the brake and clutch levers ...... 6-28
Checking and lubricating the sidestand ............................ 6-29U1KBE0E0.book Page 1 Monday, July 25, 2011 5:03 PM

DESCRIPTION
2-1
2
EAU10410
Left view
1,2
3
4,5,6
13
12
11
10
7,8
9
1. Front fork spring preload adjusting bolt (page 3-30)
2. Front fork compression damping force adjusting screw (page 3-30)
3. Coolant reservoir (page 6-14)
4. Fuel injection system fuse (page 6-33)
5. Main fuse (page 6-33)
6. Fuse box (page 6-33)
7. Shock absorber assembly compression damping force adjusting bolt (for fast compression damping) (page 3-32) 8. Shock absorber assembly compression damping force adjusting bolt
(for slow compression damping) (page 3-32)
9. Shock absorber assembly spring preload adjusting screw (page 3-32)
10.Shock absorber assembly rebou nd damping force adjusting screw
(page 3-32)
11.Engine oil drain bolt (page 6-11)
12.Coolant drain bolt (page 6-15)
13.Engine oil filter cartridge (page 6-11)
U1KBE0E0.book Page 1 Monday, July 25, 2011 5:03 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-32
3
pression damping force and thereby
soften the compression damping, turn
the adjusting screw in direction (b).
TIPBe sure to perform this adjustment on
the left front fork leg.
TIPAlthough the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary.
EAU51890
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing screw, a rebound damping force
adjusting screw, a compression damp-
ing force adjusting bolt (for fast com-
pression damping) and a compression
damping force adjusting bolt (for slow
compression damping).NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting screw in direction (a). To
decrease the spring preload and there-
by soften the suspension, turn the ad-
justing screw in direction (b).
1. Compression damping force adjusting screwCompression damping setting:
Minimum (soft):25 click(s) in direction (b)*
Standard: 20 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in direction (a)
1
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INSTRUMENT AND CONTROL FUNCTIONS
3-34
3
Compression damping force (for slow
compression damping)To increase the compression damping
force and thereby harden the compres-
sion damping, turn the adjusting bolt in
direction (a). To decrease the compres-
sion damping force and thereby soften
the compression damping, turn the ad-
justing bolt in direction (b).
TIPTo obtain a precise adjustment, it is ad-
visable to check the actual total number
of clicks or turns of each damping force
adjusting mechanism. This adjustment
range may not exactly match the spec-
ifications listed due to small differences
in production.
WARNING
EWA10221
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.●
Do not tamper with or attempt to
open the cylinder assembly.
●
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
●
Do not deform or damage the
cylinder in any way. Cylinder
damage will result in poor
damping performance.
●
Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
Compression damping setting (for
fast compression damping): Minimum (soft):4 turn(s) in direction (b)*
Standard: 3 turn(s) in direction (b)*
Maximum (hard):
0 turn(s) in direction (b)*
* With the adjusting bolt fully turned in direction (a)
Compression damping setting (for
slow compression damping): Minimum (soft):20 click(s) in direction (b)*
Standard:
9 click(s) in direction (b)*
Maximum (hard): 1 click(s) in direction (b)*
* With the adjusting bolt fully turned in direction (a)
U1KBE0E0.book Page 34 Monday, July 25, 2011 5:03 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
18 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. √√√√√
19 *Sidestand switch Check operation. √√√√√√
20 *Front fork Check operation and for oil leak-
age. √√√√
21 *Shock absorber as-
sembly Check operation and shock ab-
sorber for oil leakage. √√√√
22 *Rear suspension re-
lay arm and con-
necting arm
pivoting points
Check operation.
√√√√
23 Engine oil Change.
Check oil level and vehicle for oil
leakage. √√√√√√
24 Engine oil filter car-
tridge Replace.
√√√
25 *Cooling system Check coolant level and vehicle
for coolant leakage. √√√√√
Change with ethylene glycol anti- freeze coolant. Every 3 years
26 *Front and rear brake
switches Check operation.
√√√√√√
27 Moving parts and
cables
Lubricate.
√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
U1KBE0E0.book Page 6 Monday, July 25, 2011 5:03 PM

MOTORCYCLE CARE AND STORAGE
7-3
7
●
Never use compounds or other
special treatments to clean the tita-
nium mufflers, as they will remove
the finish on the outer surface of
the mufflers.
●
Even the smallest amounts of oil,
such as from oily towels or finger-
prints, will leave stains on the tita-
nium mufflers, which can be
removed with a mild detergent.
●
Note that the thermally induced
discoloring of the portion of the ex-
haust pipe leading into the titanium
mufflers is normal and cannot be
removed.
After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts. 4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11131
Contaminants on the brakes or tires
can cause loss of control.●
Make sure that there is no oil or
wax on the brakes or tires.
●
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
NOTICE
ECA10800
●
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
●
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
●
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP●
Consult a Yamaha dealer for ad-
vice on what products to use.
●
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U1KBE0E0.book Page 3 Monday, July 25, 2011 5:03 PM

SPECIFICATIONS
8-2
8
2nd:2.063 (33/16)
3rd: 1.762 (37/21)
4th:
1.522 (35/23)
5th: 1.364 (30/22)
6th: 1.269 (33/26)
Chassis:Frame type:Diamond
Caster angle: 24.00 °
Trail:
102 mm (4.0 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: MICHELIN/POWER PURE A
Manufacturer/model: DUNLOP/Qualifier IIRear tire:Type:Tubeless
Size: 190/55 ZR17M/C (75W)
Manufacturer/model:
MICHELIN/POWER PURE Manufacturer/model:
DUNLOP/Qualifier II
Loading:Maximum load:
189 kg (417 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front: 250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition: 90–189 kg (198–417 lb)
Front: 250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel Rim size:
17M/C x MT6.00
Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 120.0 mm (4.72 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 120.0 mm (4.72 in)Electrical system:Ignition system:TCI
U1KBE0E0.book Page 2 Monday, July 25, 2011 5:03 PM

INDEX
AAir filter element.................................... 6-17
Anti-theft alarm (optional) ..................... 3-18
Auxiliary light ........................................ 6-37BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating ..................... 6-28
Brake and shift pedals,
checking and lubricating ..................... 6-28
Brake fluid, changing ............................ 6-25
Brake fluid level, checking .................... 6-23
Brake lever ........................................... 3-21
Brake lever free play, checking ............ 6-22
Brake light switches .............................. 6-22
Brake pedal .......................................... 3-21CCables, checking and lubricating .......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-26
Clutch lever........................................... 3-20
Clutch lever free play, adjusting ........... 6-21
Coolant ................................................. 6-14
Coolant temperature warning light.......... 3-5
Cowlings, removing and installing .......... 6-8DDimmer switch ...................................... 3-19
D-mode (drive mode).............................. 3-1
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack .................................. 6-25EEngine break-in ...................................... 5-3
Engine idling speed, checking .............. 6-17
Engine oil and oil filter cartridge ........... 6-11 Engine stop switch ................................ 3-19
Engine trouble warning light .................... 3-8
FFront and rear brake pads, checking .... 6-23
Front fork, adjusting .............................. 3-30
Front fork, checking...............................6-30
Fuel ....................................................... 3-25
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-5
Fuel tank breather hose and
overflow hose ...................................... 3-26
Fuel tank cap......................................... 3-24
Fuses, replacing .................................... 6-33HHandlebar switches ............................... 3-18
Hazard switch........................................ 3-19
Headlight bulb, replacing....................... 6-34
Helmet holder ........................................ 3-28
High beam indicator light......................... 3-5
Horn switch ........................................... 3-19IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-36
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-9
Indicator lights and warning lights ........... 3-4LLicense plate light bulb, replacing ......... 6-36
Luggage strap holders .......................... 3-35MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-4
Maintenance, emission control system ... 6-3
Matte color, caution .................................7-1 Model label ............................................. 9-1
Multi-function meter unit ......................... 3-9
NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PParking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-19RRear view mirrors.................................. 3-30
Rider footrest position, adjusting .......... 3-30SSafety information ................................... 1-1
Seats..................................................... 3-27
Shifting .................................................... 5-2
Shift pedal ............................................. 3-20
Shift timing indicator light ........................ 3-8
Shock absorber assembly, adjusting .... 3-32
Sidestand .............................................. 3-35
Sidestand, checking and lubricating ..... 6-29
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-19
Steering, checking ................................ 6-30
Storage ................................................... 7-4
Storage compartment ........................... 3-29
Supporting the motorcycle .................... 6-37
Swingarm pivots, lubricating ................. 6-29TTail/brake light ...................................... 6-35
U1KBE0E0.book Page 1 Monday, July 25, 2011 5:03 PM