maintenance YAMAHA YZF-R1 2014 User Guide

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18681
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.29 *Throttle grip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
30 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)U2SGE0E0.book Page 7 Wednesday, June 12, 2013 1:15 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-8
6
EAU18782
Removing an d installin g cowl-
in gsThe cowlings shown need to be re-
moved to perform some of the mainte-
nance jobs described in this chapter.
Refer to this section each time a cowl-
ing needs to be removed and installed.
EAU55920
Cowlin gs A an d B
To remove a cowling1. Remove the quick fastener screws and the quick fasteners, and then
take the cowling off.
2. Disconnect the turn signal lightlead coupler.
1. Cowling A
2. Cowling C
1
2
1. Cowling B
2. Cowling D
2
1
1. Quick fastener screw
1. Cowling A
2. Cowling B
3. Quick fastener
1
1
23
1
3
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-9
6To install a cowling
1. Connect the turn signal light lead
coupler.
2. Fit the projections on the cowling into the slots as shown. 3. Install the quick fasteners and the
quick fastener screws.
Cowlin gs C an d D
To remove a cowling
1. Remove cowling A (if removing cowling C) or cowling B (if remov-
ing cowling D). (See page 6-8.)
2. Remove the quick fastener screws. 3. Slide the cowling forward to un-
hook its projection from the slot,
and then pull the cowling off.
1. Turn signal light lead coupler
1. Slot
2. Projection
1
2
1
1. Slot
2. Projection
1
2
1. Cowling C
2. Quick fastener screw
1. Slot
2. Projection
22
2 2
1
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
To install a cowling
1. Insert the projection into the slot,
and then slide the cowling back-
ward. 2. Place the cowling in its original po-
sition, and then install the quick
fastener screws.
3. Install cowling A or B.
EAU19653
Checkin g the spark plu gsThe spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos-
its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
1. Cowling C
2. Slot
3. Projection
1. Cowling D
2. Slot
3. Projection
2
3
1
3
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plu
g cap, otherwise
the i gnition coil coupler may get
d amag ed . The spark plu g cap may
b e difficult to remove because the
ru bber seal on the en d of the cap fits
ti g htly. To remove the spark plu g
cap, simply twist it b ack and forth
while pullin g it out; to install it, twist
it back an d forth while pushin g it in.
EAU47282
En gine oil an d oil filter car-
tri dg eThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the en gine oil level
1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.TIPThe engine oil should be between the
minimum and maximum level marks.
Specifie d spark plu g:
NGK/LMAR9E-J1. Spark plug gapSpark plu g g ap:
0.6–0.7 mm (0.024–0.028 in)
Ti ghtenin g torque:
Spark plug: 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
4. If the engine oil is at or below the
minimum level mark, add suffi-
cient oil of the recommended type
to raise it to the correct level.
To chan ge the en gine oil (with or
without oil filter cartri dge replace-
ment) 1. Remove cowlings C and D. (See page 6-8.)
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIPSkip steps 5–7 if the oil filter cartridge
is not being replaced.5. Remove the oil filter cartridge withan oil filter wrench.
TIPAn oil filter wrench is available at a
Yamaha dealer.6. Apply a thin coat of clean engineoil to the O-ring of the new oil filter
cartridge.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
4. Engine oil filler cap
2
4
1 3
1. Engine oil drain bolt
2. Gasket
12
1. Oil filter cartridge
2. Oil filter wrench
1
2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
TIPMake sure that the O-ring is properly
seated.7. Install the new oil filter cartridgewith an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
TIPBe sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.
1. O-ring
1. Torque wrenchTi ghtenin g torque:
Oil filter cartridge: 17 Nm (1.7 m·kgf, 12 ft·lbf)
Ti ghtenin g torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
1
Recommen ded en gine oil:
See page 8-1.
Oil quantity: Without oil filter cartridge replace-
ment:3.73 L (3.94 US qt, 3.28 Imp.qt)
With oil filter cartridge replacement:
3.93 L (4.15 US qt, 3.46 Imp.qt)
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-14
6
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
TIPAfter the engine is started, the engine
oil level warning light should go off if
the oil level is sufficient.NOTICE
ECA10402
If the oil level warnin g li ght flickers
or remains on even if the oil level is
correct, imme diately turn the en gine
off an d have a Yamaha d ealer check
the vehicle.11. Turn the engine off, wait a few minutes until the oil settles, and
then check the oil level and cor-
rect it if necessary.
12. Install the cowlings.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU38174
To check the coolant level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion.TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
 Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.2. Check the coolant level in the
coolant reservoir.TIPThe coolant should be between the
minimum and maximum level marks.
3. If the coolant is at or below theminimum level mark, remove the
coolant reservoir cover by remov-
ing the bolts, remove the coolant
reservoir cap, and then add cool-
ant to the maximum level mark.
WARNING! Remove only the coolant reservoir cap. Never at-
tempt to remove the ra diator
cap when the en gine is hot.
[EWA15162]
NOTICE: If coolant is not
availab le, use distille d water or
soft tap water instead . Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
1
3 2
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
6of coolant, replace it with cool-
ant as soon as possi
ble, other-
wise the coolin g system will not
b e protecte d a gainst frost an d
corrosion. If water has been
a dde d to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possi ble, otherwise the
effectiveness of the coolant will
b e re duce d.
[ECA10473]
4. Install the reservoir cap, and then
install the coolant reservoir cover
by installing the bolts.
EAU47304
To chan ge the coolant
1. Place the vehicle on a level sur- face and let the engine cool if nec-
essary.
2. Remove cowlings B and C. (See page 6-8.)
3. Place a container under the en- gine to collect the used coolant. 4. Remove the radiator cap.
WARNING! Never attempt to re-
move the ra diator cap when the
en gine is hot.
[EWA10382]
5. Remove the coolant drain bolt and
its gasket to drain the cooling sys-
tem.
1. Coolant reservoir cover
2. Bolt
1
2
1. Coolant reservoir capCoolant reservoir capacity (up to
the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1
1. Radiator cap
1. Coolant drain bolt
2. Gasket
1
12
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
6. Remove the coolant reservoir cov-
er by removing the bolts, and then
remove the coolant reservoir cap. 7. Remove the coolant reservoir by
removing the bolts, and then turn
the reservoir upside down to emp-
ty it.
8. After the coolant is completely drained, thoroughly flush the cool-
ing system with clean tap water.
9. Install the coolant reservoir by in- stalling the bolts.
10. Install the coolant drain bolt and its new gasket, and then tighten
the bolt to the specified torque. 11. Pour the recommended coolant
into the reservoir to the maximum
level mark, and then install the
coolant reservoir cap.
12. Pour the recommended coolant into the radiator until it is full.
13. Install the radiator cap, start the engine, let it idle for several min-
utes, and then turn it off.
14. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap.
1. Coolant reservoir cover
2. Bolt
1. Coolant reservoir cap
1
2
1
1. Coolant reservoir
2. Bolt
Tightenin g torque:
Coolant drain bolt: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
2
Antifreeze/water mixture ratio:1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes): 2.73 L (2.89 US qt, 2.40 Imp.qt)
Coolant reservoir capacity (up to
the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
U2SGE0E0.book Page 16 Wednesday, June 12, 2013 1:15 PM