YAMAHA YZF-R1 2016 Manual Online

Periodic maintenance and adjustment
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EAU1770M
General maintenance an d lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element Replace. 
2Clutch Check operation.
Adjust. 
3 *Front brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
4 *Rear brake Check operation, fluid level and
vehicle for fluid leakage. 
Replace brake pads. Whenever worn to the limit
5 *Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. 
Replace. Every 4 years
6 *Brake fluid Change. Every 2 years
7 *Wheels Check runout and for damage. 
8 *Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. 
9 *Wheel bearings Check bearings fo
r looseness or
damage. 
10 *Swingarm Check operation and for
excessive play. 
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
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Periodic maintenance and adjustment
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11 Drive chain Check chain slack, alignment and
condition.
Adjust and lubricate chain with a special O-ring chain lubricant
thoroughly. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or
riding in wet areas
12 *Steering bearings Check bearing play and steering
for roughness. 
Lubricate with lithium-soap-based grease. Every 20000 km (12000 mi)
13 *Steering damper Check operation and for oil
leakage. 
14 *Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. 
15 Brake lever pivot
shaft Lubricate with silicone grease.

16 Brake pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
17 Clutch lever pivot
shaft Lubricate with lithium-soap-based
grease. 
18 Shift pedal pivot
shaft Lubricate with lithium-soap-based
grease. 
19 Sidestand Check operation.
Lubricate with lithium-soap-based
grease. 
20 *Sidestand switch Check operation. 
21 *Front fork Check operation and for oil
leakage. 
22 *Shock absorber
assembly Check operation and shock
absorber for oil leakage. 
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)2CR-9-E1.book 5 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
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23 *Rear suspension
relay arm and
connecting arm
pivoting points Check operation.

24 Engine oil Change.
Check oil level and vehicle for oil
leakage. 
25 Engine oil filter
cartridge Replace.

26 *Cooling system Check coolant level and vehicle
for coolant leakage. 
Change coolant. Every 3 years
27 *EXUP system Check operation, cable free play
and pulley position. 
28 *Front and rear brake
switches Check operation.

29 Moving parts and
cables Lubricate.

30 *Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. 
31 *Lights, signals and
switches Check operation.
Adjust headlight beam.

NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
2CR-9-E1.book 6 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
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EAU70402
TIP
Air filter
This model’s air filter is equipped wi th a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more fr equently when riding in unusually wet or dusty areas.

Hydraulic brake service
After disassembling the front brake master cylinder and cali pers, always change the fluid. Regularly check the brake
fluid levels and fill the reservoirs as required.
Every two years replace the rear brake master cylinder, the internal components of the front brake master cylinder, the brake calipers, and change the brake fluid.
Replace the brake hoses every four years or sooner if cracked, damaged, or if any section of the stainless steel brakehose has turned black.
2CR-9-E1.book 7 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
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EAU18713
Removing and installing
cowlings and panelsThe cowlings and panels shown need
to be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
EAU66972
Cowlings A and B (for YZF-R1)
To remove a cowlingRemove the quick fastener screws and
the quick fasteners, and then take the
cowling off.
To install a cowling
Place the cowling in its original position,
1. Panel A
2. Cowling A
3. Cowling C
4. Panel B
1
2
34
1. Panel C
2. Cowling B
3. Panel D
1
2
3
1. Cowling A
2. Quick fastener screw
3. Quick fastener
1. Cowling B
2. Quick fastener screw
3. Quick fastener
1
2
3 2
3
3
1
2
3
2
3
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Periodic maintenance and adjustment
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12 and then install the quick fasteners and
the quick fastener screws.
Cowling C (for YZF-R1)
To remove a cowling
1. Remove cowlings A and B.
2. Remove the screws and collars,
and then take the cowling off.
To install a cowling1. Place the cowling in its original po- sition and then install the collars
and screws.
2. Install cowlings A and B. Cowlings A and B (for YZF-R1M)
To remove a cowling
Remove the screw, collar, quick fasten-
er screws and the quick fasteners, and
then take the cowling off.
To install a cowling
Place the cowling in its original position,
and then install the collar, screw, quick
fasteners and the quick fastener
screws.
EAU66980
Panels A and C
To remove a panelRemove the quick fastener and screw,
1. Cowling C
2. Screw
3. Collar
3
2 1
1. Cowling A
2. Quick fastener screw
3. Quick fastener
4. Screw
5. Collar
2
3
2
3
3
45
1
1. Cowling B
2. Quick fastener screw
3. Quick fastener
4. Screw
5. Collar1 2
3
4
5
2
2CR-9-E1.book 9 ページ ２０１５年８月２０日　木曜日　午後４時４６分

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and then pull the panel off. To install the panel
Place the panel in the original position,
and then install the quick fastener and
screw.
Panels B and D
To remove a panel1. Remove cowling A or B. (See
page 7-8.)
2. Remove the screws, and then pull the panel off.
To install the panel
Place the panel in the original position,
and then install the screws.
1. Quick fastener
2. Screw
3. Panel A
1. Quick fastener
2. Screw
3. Panel C
1
2
3
1
2
3
1. Screw
2. Panel B
1
2
1. Screw
2. Panel D
1
2
2CR-9-E1.book 10 ページ ２０１５年８月２０日　木曜日　午後４時４６分

Periodic maintenance and adjustment
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EAU67110
Checking the spark plugsThe spark plugs are important engine
components, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plugs can re-
veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
spark plug shows a distinctly different
color, the engine could be operating im-
properly. Do not attempt to diagnose
such problems yourself. Instead, have
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode
erosion and excessive carbon or other
deposits, it should be replaced. Before installing a spark plug, the spark
plug gap should be measured with a
wire thickness gauge and, if necessary,
adjusted to specification.
Clean the surface of the spark plug
gasket and its mating surface, and then
wipe off any grime from the spark plug
threads.
NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twistit back and forth while pushing it in.
Specified spark plug:
NGK/LMAR9E-J
1. Spark plug gapSpark plug gap: 0.6–0.7 mm (0.024–0.028 in)
Tightening torque: Spark plug (new):18 Nm (1.8 m·kgf, 13 ft·lbf)
Spark plug (after checking):
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1
1
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EAU66533
Engine oil and oil filter
cartridgeThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.TIPThe engine oil should be between theminimum and maximum level marks. 4. If the engine oil is at or below the
minimum level mark, add sufficient
oil of the recommended type to
raise it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment) 1. Remove cowling A and panel B. (See page 7-8.)
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
2
3
1
1. Engine oil filler cap
1. Engine oil drain bolt
2. Gasket
1
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Periodic maintenance and adjustment
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TIPSkip steps 5–7 if the oil filter cartridge isnot being replaced. 5. Remove the oil filter cartridge with an oil filter wrench.TIPAn oil filter wrench is available at aYamaha dealer.
6. Apply a thin coat of clean engine oil to the O-ring of the new oil filter
cartridge.
TIPMake sure that the O-ring is properlyseated.
7. Install the new oil filter cartridge with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench. 8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
1. Oil filter cartridge
2. Oil filter wrench1
2
1. O-ring
1
1. Torque wrenchTightening torque:Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque: Engine oil drain bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1
2CR-9-E1.book 13 ページ ２０１５年８月２０日　木曜日　午後４時４６分