maintenance YAMAHA YZF-R1M 2018 Service Manual

Periodic maintenance and adjustment
7-29
1
2
3
4
5
67
8
9
10
11
12 Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease
BX4-9-E1_1.book 29 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment7-30
1
2
3
4
5
678
9
10
11
12
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.1. Raise the front wheel off the ground. (See page 7-35.)
WARNING! To avoid injury, se-
curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the frontfork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
BX4-9-E1_1.book 30 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment
7-31
1
2
3
4
5
67
8
9
10
11
12
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU68230
BatteryNOTICE
ECA22960
Use only the specified genuine
YAMAHA battery. Using a different
battery may cause the IMU to fail andthe engine to stall.
The battery is located under the rider
seat. (See page 4-38.)NOTICE
ECA22970
The IMU is located under the battery.
It is not user serviceable and very
sensitive, so we advise against re- moving the battery box or handling
the IMU directly.

Do not remove, modify, or place
any foreign materials in or
around the battery box.

Do not subject the IMU to strong
shocks and be careful when
handling the battery.

Do not obstruct the IMU breath-
er hole and do not clean it withcompressed air.
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
1
2
3
BX4-9-E1_1.book 31 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment7-32
1
2
3
4
5
678
9
10
11
12
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AN D ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the
battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery.
To store the battery 1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16303]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF”, then con-
nect the positive lead before connecting the negative
lead.
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
BX4-9-E1_1.book 32 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment
7-33
1
2
3
4
5
67
8
9
10
11
12
EAU66592
Replacing the fusesThe main fuse and ABS motor fuse are
located under the rider seat.
To access the ABS motor fuse1. Remove the passenger seat and rider seat. (See page 4-38.)
2. Remove the panel by removing the screws. 3. Remove the starter relay cover by
pulling it upward.
The fuse boxes, which contain the fus-
es for the individual circuits, are located
under panel A. (See page 7-8.)1. Main fuse
2. ABS motor fuse
3. Starter relay cover
4. ABS motor spare fuse1 2
4
3
1. Screw
2. Panel
1. Starter relay cover1
1
2
1
1. Hazard fuse
2. Fuel injection system fuse
3. Electronic throttle valve fuse
4. Backup fuse
5. Sub radiator fan motor fuse
6. Radiator fan motor fuse
7. Spare fuse
1
2
3
4
5
6 7
BX4-9-E1_1.book 33 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment7-34
1
2
3
4
5
678
9
10
11
12
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Ignition fuse
2. Signaling system fuse
3. ABS ECU fuse
4. ABS solenoid fuse
5. Headlight fuse
6. Terminal fuse 1
7. Spare fuse
8. SCU fuse (YZF-R1M)
1
23
45
6
7
8
7
Specified fuses:
Main fuse:50.0 A
Terminal fuse 1:
2.0 A
Headlight fuse: 7.5 A
Signaling system fuse: 7.5 A
Ignition fuse:
15.0 A
Radiator fan motor fuse: 15.0 A
Sub radiator fan motor fuse: 10.0 A
ABS motor fuse:
30.0 A
Hazard fuse: 7.5 A
ABS ECU fuse: 7.5 A
ABS solenoid fuse:
15.0 A
SCU fuse: 7.5 A (YZF-R1M)
Fuel injection system fuse: 15.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
BX4-9-E1_1.book 34 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment
7-35
1
2
3
4
5
67
8
9
10
11
12
EAU67122
Vehicle lightsThis model is equipped with full-LED
lighting.
The headlights, auxiliary lights, turn sig-
nals, brake/tail light, and license plate
light are all LED. There are no user re-
placeable bulbs.
If a light does not come on, check the
fuses and then have a Yamaha dealer
check the vehicle.NOTICE
ECA16581
Do not affix any type of tinted film orstickers to the headlight lens.
TIP
The right headlight comes on
when Pass/LAP switch “ /LAP”
is pushed or the dimmer switch is
set to “ ” (high beam).

The auxiliary lights were designed
to fade out as your R1 goes tosleep.
EAU67131
Supporting the motorcycleSince this model is not equipped with a
centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand up
right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
1. Auxiliary light
2. Headlight
12
1
2
1. Maintenance stand (example)
1
BX4-9-E1_1.book 35 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment7-36
1
2
3
4
5
678
9
10
11
12
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
BX4-9-E1_1.book 36 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment
7-37
1
2
3
4
5
67
8
9
10
11
12
EAU42505
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
BX4-9-E1_1.book 37 ページ ２０１８年４月２７日　金曜日　午後４時３分

Periodic maintenance and adjustment7-38
1
2
3
4
5
678
9
10
11
12
Engine overheating
WARNING
EWAT1041

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the capwhile turning it counterclockwise, and then remove the cap.
TIPIf coolant is not available, tap water can be temporarily
used instead, provided that it is changed to the recommended coolantas soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
BX4-9-E1_1.book 38 ページ ２０１８年４月２７日　金曜日　午後４時３分