warning YAMAHA YZF-R1M 2022 Service Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2022, Model line: YZF-R1M, Model: YAMAHA YZF-R1M 2022Pages: 136, PDF Size: 6.01 MB
Page 113 of 136

Periodic maintenance and adjustment
7-32
7
EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.1. Raise the front wheel off the ground. (See page 7-37.)
WARNING! To avoid injury, se- curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the front fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer
check the wheel bearings.
EAU68231
BatteryNOTICE
ECA22960
Use only the specified genuine
YAMAHA battery. Using a different
battery may cause the IMU to fail
and the engine to stall. The battery is located under the rider
seat. (See page 4-38.)1. Positive battery lead (red)
2. Negative battery lead (black)
3. Battery
3
1
2
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Periodic maintenance and adjustment
7-33
7
NOTICE
ECA22970
The IMU is located under the bat-
tery. It is not user serviceable and
very sensitive, so we advise against
removing the battery box or han-
dling the IMU directly. Do not remove, modify, or place
any foreign materials in or
around the battery box.
Do not subject the IMU to
strong shocks and be careful
when handling the battery.
Do not obstruct the IMU breath-
er hole and do not clean it with
compressed air.This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to
be checked and, if necessary, tight-
ened.
WARNING
EWA10761
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
• EXTERNAL: Flush with plenty of water.
• INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
• EYES: Flush with water for 15 minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF
CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
ha v e di s c ha r g e d. Ke e p in m in d t ha t t he
battery tends to discharge more quick-
ly if the vehicle is equipped with op-
tional electrical accessories.NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery.To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure to turn the main
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Periodic maintenance and adjustment
7-35
73. Remove the panel by removing
the quick fastener screws.
TIPTo access the ABS motor fuse, remove
the starter relay cover by pulling it up-
ward.Fuse box 2 is located under panel A.
(See page 7-9.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
1. Battery cover
2. Bolt
1. Quick fastener screw
2. Panel
2
2
1
1
2
1. Fuse box 2
2. Terminal fuse 1 (for auxiliary DC connector)
3. Headlight fuse
4. Hazard fuse
5. ABS ECU fuse
6. Signaling system fuse
7. Ignition fuse
8. Spare fuse
9. SCU fuse (YZF-R1M)
234567
8
9
1
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Periodic maintenance and adjustment
7-37
7
TIPThe right headlight comes on
when Pass/LAP switch “ /LAP”
is pushed or the dimmer switch is
set to “ ” (high beam).
The auxiliary lights were designed
to fade out as your R1 goes to
sleep.
EAU67131
Supporting the motorcycleSince this model is not equipped with a
centerstand, use maintenance stands
when removing the front or rear wheel
or when performing other maintenance
that requires the motorcycle to stand
up right.
Check that the motorcycle is in a stable
and level position before starting any
maintenance.
EAU25872
TroubleshootingAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
1. Maintenance stand (example)
1
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Periodic maintenance and adjustment
7-40
7
EAU86420
Engine overheating
WARNING
EWAT1041
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Motorcycle care and storage
8-2
8
chemicals such as, solvents,
gasoline, rust removers, brake
fluid, or antifreeze, etc.
Before washing
1. Park the vehicle out of direct sun- light and allow it to cool. This will
help avoid water spots.
2. Make sure all caps, covers, elec- trical couplers and connectors are
tightly installed.
3. Cover the muffler end with a plas- tic bag and a strong rubber band.
4. Pre-soak stubborn stains like in- sects or bird droppings with a wet
towel for a few minutes.
5. Remove road grime and oil stains with a quality degreasing agent
and a plastic-bristle brush or
sponge. NOTICE: Do not use
degreasing agent on areas re-
quiring lubrication such as
seals, gaskets, and wheel axles.
Follow product instructions.
[ECA26290]
Washing 1. Rinse off any degreaser and spray down the vehicle with a garden
hose. Use only enough pressure
to do the job. Avoid spraying wa-
ter directly into the muffler, instru-
ment panel, air inlet, or other inner
areas such as underseat storage
compartments.
2. Wash the vehicle with a quality au- tomotive-type detergent mixed
with cool water and a soft, clean
towel or sponge. Use an old tooth-
brush or plastic-bristle brush for
hard-to-reach places. NOTICE:
Use cold water if the vehicle has
been exposed to salt. Warm wa-
ter will increase salt’s corrosive
properties.
[ECA26301]
3. For windshield-equipped vehicles:Clean the windshield with a soft
towel or sponge dampened with
water and a pH neutral detergent.
If necessary, use a high-quality
windshield cleaner or polish for
motorcycles. NOTICE: Never use
any strong chemicals to clean
the windshield. Additionally,
some cleaning compounds for plastic may scratch the wind-
shield, so be sure to test all
cleaning products before gen-
eral application.
[ECA26310]
4. Rinse off thoroughly with clean
water. Be sure to remove all deter-
gent residues, as they can be
harmful to plastic parts.
After washing 1. Dry the vehicle with a chamois or absorbent towel, preferably mi-
crofiber terrycloth.
2. For drive chain-equipped models: Dry and then lubricate the drive
chain to prevent rust.
3. Use a chrome polish to shine chrome, aluminum, and stainless
steel parts. Often the thermally in-
duced discoloring of stainless
steel exhaust systems can be re-
moved through polishing.
4. Apply a corrosion protection spray on all metal parts including
chrome or nickel-plated surfaces.
WARNING! Do not apply sili- cone or oil spray to seats, hand
grips, rubber foot pegs or tire
treads. Otherwise these parts
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![YAMAHA YZF-R1M 2022 Service Manual Motorcycle care and storage
8-3
8will become slippery, which
could cause loss of control.
Thoroughly clean the surfaces
of these parts before operating
the vehicle.
[EWA20650]
5. Treat rubber, vinyl, YAMAHA YZF-R1M 2022 Service Manual Motorcycle care and storage
8-3
8will become slippery, which
could cause loss of control.
Thoroughly clean the surfaces
of these parts before operating
the vehicle.
[EWA20650]
5. Treat rubber, vinyl,](/img/51/54067/w960_54067-123.png)
Motorcycle care and storage
8-3
8will become slippery, which
could cause loss of control.
Thoroughly clean the surfaces
of these parts before operating
the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted
plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several mi-
nutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on
the headlight to help remove the
moisture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320
Do not apply wax to rubber or
unpainted plastic parts.
Do not use abrasive polishing
compounds as they will wear
away the paint.
Apply sprays and wax sparingly.
Wipe off excess afterwards.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.
Make sure there is no lubricant
or wax on the brakes or tires.
If necessary, wash the tires with
warm water and a mild deter-
gent.
If necessary, clean the brake
discs and pads with brake
cleaner or acetone.
Before riding at higher speeds,
test the vehicle’s braking per-
formance and cornering behav-
ior.
EAU83450
Cleaning the titanium muffler
This model is equipped with a titanium
muffler which requires special care.
Use only a soft cloth or sponge and
mild detergent with water to clean the
muffler. This should remove finger- prints and other oil stains. If necessary,
an alkaline pH cleaning product and
soft brush may be used. However, do
not use abrasive compounds or spe-
cial treatments to clean the muffler, as
these will wear away the protective fin-
ish.
TIPThe thermally induced discoloring of
the exhaust pipe leading into the titani-
um muffler is normal and cannot be re-
moved.
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Motorcycle care and storage
8-4
8
EAU83472
StorageAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170
Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.Long term storage
Before storing the vehicle long term (60
days or more): 1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam- age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug cap from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv- ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
8. Check and correct the tire air pressure, and then lift the vehicle
so that all wheels are off the
ground. Otherwise, turn the
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11-1
11
IndexAABS warning light ................................... 4-7
Air filter element .................................... 7-18
Auxiliary DC connector ......................... 4-49
Auxiliary system warning light ................ 4-9BBattery .................................................. 7-32
Brake and clutch levers, checking and lubricating ........................................... 7-30
Brake and shift pedals, checking and lubricating ........................................... 7-29
Brake control system (BC) .................... 4-34
Brake fluid, changing ............................ 7-26
Brake fluid level, checking .................... 7-25
Brake lever ............................................ 4-33
Brake lever free play, checking............. 7-23
Brake light switches.............................. 7-24
Brake pedal........................................... 4-33CCables, checking and lubricating ......... 7-28
Canister................................................. 7-13
Care ........................................................ 8-1
Catalytic converter ................................ 4-38
CCU ...................................................... 4-40
Clutch lever ........................................... 4-32
Clutch lever free play, adjusting ........... 7-22
Coolant ................................................. 7-16
Cowlings and panels .............................. 7-9DData recording, vehicle ......................... 10-2
Diagnostic connector............................ 10-2
Dimmer switch ........................................ 4-4
Display, main screen............................... 4-9
Display, menu screen ........................... 4-15 Document storage ................................ 4-41
Drive chain, cleaning and lubricating ... 7-28
Drive chain slack .................................. 7-26
EEngine break-in ...................................... 6-1
Engine idling speed, checking ............. 7-18
Engine oil and oil filter
cartridge ........... 7-13
Engine overheating ............................... 7-40
Engine serial number ............................ 10-1
EXUP system........................................ 4-49FFront and rear brake pads, checking ... 7-24
Front fork, adjusting ............................. 4-42
Front fork, checking ............................. 7-31
Fuel ....................................................... 4-36
Fuel consumption, tips for reducing ...... 6-4
Fuel level warning light ........................... 4-6
Fuel tank cap ........................................ 4-35
Fuel tank overflow hose ....................... 4-37
Fuses, replacing ................................... 7-34GGlossary ................................................. 3-5HHandlebar switches ................................ 4-3
Hazard switch......................................... 4-4
High beam indicator light ....................... 4-6
Horn switch ............................................ 4-4IIdentification numbers .......................... 10-1
Ignition circuit cut-off system ............... 4-50
Immobilizer system ................................ 4-1
Immobilizer system indicator light .......... 4-8
Indicator lights and warning lights ......... 4-6
MMain switch/steering lock .......................4-2
Maintenance and lubrication, periodic....7-5
Maintenance, emission control system ..................................................7-3
Malfunction indicator light (MIL)..............4-6
Matte color, caution ................................8-1
Model label ...........................................10-1NNeutral indicator light ..............................4-6OOil pressure and Coolant temperature warning light .........................................4-8PParking ....................................................6-4
Part locations ..........................................2-1
Pass/LAP switch .....................................4-4RRear view mirrors ..................................4-42SSafety information ...................................1-1
Seat cover .............................................4-41
Seats .....................................................4-38
Shift indicator light ..................................4-7
Shifting ....................................................6-3
Shift pedal .............................................4-32
Shock absorber assembly, adjusting ....4-45
Sidestand ..............................................4-49
Sidestand, checking and lubricating.....7-30
Spark plugs, checking ..........................7-12
Special features ......................................3-1
Specifications .........................................9-1
Stability control indicator light ................4-8
Starting the engine ..................................6-2
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