brake YAMAHA YZF-R6 2000 Owner's Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
6-40
6
EAU01246
Rear wheel installation1. Install the wheel assembly and in-
sert the axle.
2. Install and adjust the drive chain.
(See page 6-28 for details about
adjusting the drive chain slack.)
3. Install the axle nut and let the
motorcycle down.
4. Install the caliper and caliper bolts.
Make sure there is enough gap
between the brake pads before in-
stalling the caliper onto the brake
disc.
5. Tighten the axle nut and caliper
bolts to the specified torques.
EAU01008
TroubleshootingAlthough Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills. Tightening torque:
Axle nut:
150 Nm (15.0 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)
E_5eb_Periodic.fm Page 40 Thursday, November 18, 1999 4:06 PM

MOTORCYCLE CARE AND STORAGE
7-2
7
ECA00010
CAUTION:@ l
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If you do use such
products for hard-to-remove
dirt, do not leave it on any long-
er than instructed, then thor-
oughly rinse it off with water,
immediately dry the area and
apply a corrosion protection
spray.
l
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel bearings,
swingarm bearings, forks and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure they do not
leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads in the winter are extremely corro-
sive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads well
into spring.)
E_5eb_Cleaning.fm Page 2 Thursday, November 18, 1999 4:08 PM

MOTORCYCLE CARE AND STORAGE
7-3
71. Clean your motorcycle with cold
water and soap after the engine
has cooled down.
ECA00012
CAUTION:@ Do not use warm water since it in-
creases the corrosive action of the
salt. @2. Be sure to apply a corrosion pro-
tection spray on all (even chrome-
and nickel-plated) metal surfaces
to prevent corrosion.After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Immediately dry the drive chain
and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all (even chrome-
and nickel-plated) metal surfaces.
5. Use spray oil as a universal clean-
er to remove any remaining dirt.
6. Touch up minor paint damage
caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely
before storing it or covering it.
EWA00001
WARNING
@ Make sure that there is no oil or wax
on the brakes and tires. If neces-
sary, clean the brake discs and lin-
ings with a regular brake disc
cleaner or acetone, and wash the
tires with warm water and mild soap.
Then, carefully test the motorcycle
for its braking performance and cor-
nering behavior. @
E_5eb_Cleaning.fm Page 3 Thursday, November 18, 1999 4:08 PM

SPECIFICATIONS
8-3
8
Air pressure (cold tire)
Up to 90 kg load*
Front 250 kPa; 2.50 kg/cm
2; 2.50 bar
Rear 250 kPa; 2.50 kg/cm2; 2.50 bar
90 kg load ~ maximum
load*
Front 250 kPa; 2.50 kg/cm2; 2.50 bar
Rear 290 kPa; 2.90 kg/cm2; 2.90 bar
High speed riding
Front 250 kPa; 2.50 kg/cm2; 2.50 bar
Rear 250 kPa; 2.50 kg/cm2; 2.50 bar
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Ty p e C a s t
Size 17 ´ MT 3.50
Rear
Ty p e C a s t
Size 17 ´ MT 5.50
Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Fr o n t
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm (link suspension)
Shock absorbers
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 130 mm
Rear 120 mm
Electrical
Ignition system C.D.I.
Charging system
Type A.C. magneto
Standard output 14 V, 320 W@ 5,000 r/min
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 AH
Headlight typeQuartz bulb (halogen)
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SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 60/55 W ´ 2
Tail/brake light 12 V, 5/21 W ´ 1
Turn signal light 12 V, 21 W ´ 4
Auxiliary light 12 V, 5 W ´ 2
Meter light 12 V, 1.4 W ´ 2
Neutral indicator light LED
High beam indicator light LED
Turn indicator light LED
Fuel indicator light LED
Oil level/coolant temperature
indicator light LED
Fuses
Main fuse 30 A
Headlight fuse 20 A
Signaling system fuse 20 A
Radiator fan fuse 7.5 A
Ignition fuse 15 A
Odometer fuse 7.5 A
E_5eb_Spec.fm Page 4 Thursday, November 18, 1999 4:08 PM

10-INDEXAAir filter .................................................. 6-17
Air intake duct ........................................ 6-19
Antitheft alarm (optional) ........................ 3-12BBattery ................................................... 6-33
Brake and clutch lever lubrication........... 6-31
Brake fluid replacement ......................... 6-28
Brake light switch adjustment ................. 6-25
Brake pedal lubrication........................... 6-30CCable inspection and lubrication ............ 6-30
Carburetor adjustment ........................... 6-20
Care.........................................................7-1
Changing the coolant ............................. 6-14
Checking the front and rear brake
pads .................................................... 6-26
Clutch lever ............................................ 3-11
Clutch lever free play adjustment ........... 6-25
Controls/Instruments ................................2-3
Cooling system ...................................... 6-13
Cowling and panel removal and
installation .............................................6-6
Cowlings A and B ....................................6-6DDiagnosis device......................................3-9
Digital speedometer .................................3-7
Dimmer switch .........................................3-9
Drive chain lubrication ............................ 6-29
Drive chain slack adjustment.................. 6-29
Drive chain slack check.......................... 6-28
EEngine break-in ....................................... 5-5
Engine oil .............................................. 6-10
Engine stop switch................................. 3-10FFront brake lever ................................... 3-11
Front fork adjustment............................. 3-17
Front fork inspection .............................. 6-32
Front wheel installation .......................... 6-38
Front wheel removal .............................. 6-37
Fuel ....................................................... 3-13
Fuel indicator light ................................... 3-2
Fuel indicator light circuit check ............... 3-6
Fuel tank breather hose ......................... 3-14
Fuel tank cap ......................................... 3-13
Fuse replacement.................................. 6-34GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-9
Dimmer switch ................................... 3-9
Engine stop switch ........................... 3-10
Horn switch ...................................... 3-10
Light switch ...................................... 3-10
Pass switch ........................................ 3-9
Start switch ...................................... 3-10
Turn signal switch ............................ 3-10
Headlight bulb replacement ................... 6-35
Helmet holder ........................................ 3-17
High beam indicator light ......................... 3-2
Horn switch ........................................... 3-10
IIdentification number records ...................9-1
Idle speed adjustment ............................6-20
Indicator lights ..........................................3-2
Fuel indicator light...............................3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Oil level/coolant temperature
indicator light....................................3-3
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-27KKey identification number .........................9-1LLeft view...................................................2-1
Light switch ............................................3-10
Luggage strap holders ...........................3-23MMain switch/Steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level/coolant temperature indicator
light ........................................................3-3
Oil level / coolant temperature indicator
light circuit check ...................................3-5PPanel C ....................................................6-8
Parking.....................................................5-5
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INDEX
Pass switch ............................................. 3-9
Periodic maintenance and lubrication ...... 6-3
Pre-operation check list ........................... 4-1RRear brake pedal ................................... 3-12
Rear shock absorber adjustment ........... 3-19
Rear suspension lubrication................... 6-31
Rear wheel installation........................... 6-40
Rear wheel removal............................... 6-39
Recommended combinations of the
front fork and the rear shock
absorber settings................................. 3-22
Right view................................................ 2-2SSeats ..................................................... 3-15
Shifting .................................................... 5-4
Shift pedal ............................................. 3-11
Sidestand .............................................. 3-23
Sidestand/clutch switch operation
check .................................................. 3-24
Sidestand lubrication ............................. 6-31
Spark plug inspection .............................. 6-9
Specifications .......................................... 8-1
Starter (choke) “ ”.............................. 3-15
Starting a warm engine ............................ 5-3
Starting the engine .................................. 5-1
Start switch ............................................ 3-10
Steering inspection ................................ 6-32
Storage.................................................... 7-4
Storage compartment ............................ 3-17
Supporting the motorcycle ..................... 6-37
TTachometer............................................. 3-8
Tail/brake light bulb replacement ........... 6-36
Throttle cable and grip lubrication.......... 6-30
Throttle cable free play inspection ......... 6-21
Tips for reducing fuel consumption .......... 5-4
Tires...................................................... 6-21
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-40
Troubleshooting chart ........................... 6-41
Turn indicator light................................... 3-2
Turn signal light bulb replacement ......... 6-36
Turn signal switch ................................. 3-10VValve clearance adjustment .................. 6-21
Vehicle identification number................... 9-1WWheel bearings ..................................... 6-33
Wheels .................................................. 6-24
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