air filter YAMAHA YZF-R6 2000 Owners Manual

2-1
2
EAU00026
2-DESCRIPTIONLeft view1. Front fork compression damping force
adjusting screw (page 3-19)
2. Front fork rebound damping force
adjusting screw (page 3-18)
3. Front fork spring preload adjusting bolt (page 3-18)
4. Air filter (page 6-17)
5. Rear shock absorber compression
damping force adjusting screw (page 3-20)6. Rear shock absorber spring preload
adjusting ring (page 3-20)
7. Rear shock absorber rebound damping
force adjusting knob (page 3-20)
8. Shift pedal (page 3-11)
9. Coolant reservoir tank (page 6-13)
10. Engine oil filter (page 6-11)
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-3
Cowling and panel removal and installation.......... 6-6
Cowlings A and B ................................................. 6-6
Panel C ................................................................. 6-8
Spark plug inspection ........................................... 6-9
Engine oil ............................................................ 6-10
Cooling system ................................................... 6-13
Changing the coolant .......................................... 6-14
Air filter ............................................................... 6-17
Air intake duct ..................................................... 6-19
Carburetor adjustment ........................................ 6-20
Idle speed adjustment ........................................ 6-20
Throttle cable free play inspection ...................... 6-21
Valve clearance adjustment ................................ 6-21
Tires .................................................................... 6-21
Wheels ................................................................ 6-24
Clutch lever free play adjustment........................ 6-25
Brake light switch adjustment ............................. 6-25
Checking the front and rear brake pads.............. 6-26
Inspecting the brake fluid level............................ 6-27
Brake fluid replacement ...................................... 6-28
Drive chain slack check ...................................... 6-28Drive chain slack adjustment ............................. 6-29
Drive chain lubrication........................................ 6-29
Cable inspection and lubrication ........................ 6-30
Throttle cable and grip lubrication ...................... 6-30
Brake pedal lubrication....................................... 6-30
Brake and clutch lever lubrication ...................... 6-31
Sidestand lubrication.......................................... 6-31
Rear suspension lubrication............................... 6-31
Front fork inspection ........................................... 6-32
Steering inspection ............................................ 6-32
Wheel bearings .................................................. 6-33
Battery................................................................ 6-33
Fuse replacement .............................................. 6-34
Headlight bulb replacement ............................... 6-35
Tail/brake light bulb replacement ........................ 6-36
Turn signal light bulb replacement...................... 6-36
Supporting the motorcycle ................................. 6-37
Front wheel removal ........................................... 6-37
Front wheel installation ...................................... 6-38
Rear wheel removal ........................................... 6-39
Rear wheel installation ....................................... 6-40
Troubleshooting .................................................. 6-40
Troubleshooting chart ......................................... 6-41
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU00473
PERIODIC MAINTENANCE AND LUBRICATION
CP-01ENO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
1
*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.ÖÖÖ
4*Valves• Check valve clearance.
• Adjust if necessary.Every 42,000 km or 42 months
(whichever comes first)
5 Air filter• Replace if necessary.ÖÖ
6Clutch• Check operation.
• Adjust or replace cable.ÖÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖÖ
9*Wheels• Check balance, runout and for damage.
• Rebalance or replace if necessary.ÖÖ
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
EAU02970*
NOTE:@ l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level
regularly and fill as required.
• Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.
@20
*Rear suspension relay
arm and connecting arm
pivoting points• Check operation.
• Correct if necessary.ÖÖ
21*Carburetors• Check engine idling speed, synchronization and starter operation.
• Adjust if necessary.ÖÖÖ
22 Engine oil• Check oil level and vehicle for oil leakage.
• Correct if necessary.
• Change. (Warm engine before draining.)ÖÖÖ
23 Engine oil filter cartridge•Replace.ÖÖ
24*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.
• Change coolant every 24,000 km or 24 months (whichever comes
first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6Engine oil and oil filter cartridge re-
placement
1. Remove cowling B. (See page 6-6
for removal and installation proce-
dures.)
2. Warm up the engine for several
minutes.
3. Stop the engine. Place an oil pan
under the engine and remove the
engine oil filler cap.4. Remove the drain bolt and drain
the oil.
5. Remove the oil filter by using an oil
filter wrench.
NOTE:@ An oil filter wrench is available at a
nearby Yamaha dealer. @6. Reinstall the drain bolt and tighten
it to the specified torque.
1. Engine oil filler cap
1. Engine oil drain bolt
1. Oil filter wrench
2. Oil filter cartridge
Tightening torque:
Drain bolt:
43 Nm (4.3 m·kg)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6 7. Apply a light coat of engine oil to
the O-ring of the new oil filter.
NOTE:@ Make sure the O-ring is seated proper-
ly. @
8. Install the oil filter and tighten it to
the specified torque with an oil fil-
ter wrench.9. Fill the engine with sufficient oil to
reach the specified level. Install
the engine oil filler cap and tighten
it.
EC000066
CAUTION:@ l
Do not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
l
Be sure no foreign material en-
ters the crankcase.
@
1. O-ring
1. Torque wrenchTightening torque:
Oil filter:
17 Nm (1.7 m·kg)
Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
3.5 L
Periodic oil change:
2.5 L
With oil filter replacement:
2.7 L
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-17
6
EAU01821*
Air filterThe air filter element’s condition should
be checked at the specified intervals. It
should be checked more frequently if
you are riding in unusually wet or dusty
areas.
1. Remove the rider seat. (See page
3-15 for seat removal and installa-
tion procedures.)
2. Remove the bolts holding the fuel
tank.
3. Lift the fuel tank upward.4. Set the fuel cock to “OFF”.
5. Disconnect the fuel sender lead
coupler.
6. Disconnect the hoses.
NOTE:@ Before removing the hoses, mark them
to ensure that they will be reinstalled in
their correct positions. @
7. Tilt the front of the fuel tank back
away from the air filter case. Be
sure to support it as shown.
1. Bolt (´ 2)
1. Fuel cock
2. Hose (´ 2)
3. Fuel sender lead coupler
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-18
6 8. Remove the screws holding the air
filter case cover.9. Remove the air filter element.10. Check the air filter element’s con-
dition. If it is damaged or exces-
sively dusty, it should be replaced.
1. Screw (´ 6)
1. Air filter element
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-19
6
EC000082*
CAUTION:@ l
Make sure the air filter element
is properly seated in the air filter
case.
l
The engine should never be run
without the air filter installed.
Excessive piston and/or cylin-
der wear may result.
@11. Reverse the removal procedure
for installation.
EW000131
WARNING
@ Make sure that the fuel hoses and
vacuum hose are properly connect-
ed, in place and not pinched. If a
hose is damaged, be sure to replace
it. @
EAU01335
Air intake ductCheck that the screen of the intake
duct is not blocked. Clean the screen if
necessary.1. Air intake duct
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SPECIFICATIONS
8-2
8
Cooling system capacity
(total amount)
2.15 L
Air filterWet type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 17 L
Fuel reserve amount 3.5 L
Carburetor
Type ´ quantity CVRD37 ´ 4
Manufacturer KEIHIN
Spark plug
Manufacturer/Type NGK / CR10EK
Gap 0.6 ~ 0.7 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.955
Secondary reduction system Chain drive
Secondary reduction ratio 3.000
Transmission type Constant mesh 6-speed
Operation Left foot operationGear ratio
1st 2.846
2nd 1.947
3rd 1.556
4th 1.333
5th 1.190
6th 1.083
Chassis
Frame type Diamond
Caster angle 24°
Trail 81 mm
Tire
Front
Type Tubeless
Size 120/60 ZR17 (55 W)
Manufacturer/model Bridgestone / BT56FE
Dunlop / D207FJ
Rear
Type Tubeless
Size 180/55 ZR17 (73 W)
Manufacturer/model Bridgestone / BT56RE
Dunlop / D207N
Maximum load* 187 kg
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