wheel YAMAHA YZF1000 2000 User Guide

PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6 4. Install the calipers, caliper bolts
and brake hose holders. Make
sure there is enough gap between
the brake pads before installing
the calipers onto the brake discs.
5. Tighten the wheel axle, pinch bolt
and caliper bolts to the specified
torques.
6. Push down hard on the handle-
bars several times to check for
proper fork operation.
7. Install the speedometer cable.
8. Install the front fender and bolts.
EAU01247*
Rear wheel removal
EW000122
WA R N I N G
@ l
It is advisable to have a Yamaha
dealer service the wheel.
l
Securely support the motor-
cycle so there is no danger of it
falling over.
@1. Loosen the axle nut and caliper
bolts.
2. Elevate the rear wheel.3. Remove the axle nut, caliper bolts
and caliper.
4. Loosen the locknuts on each side
of the swingarm.
5. Turn the chain adjusting bolts fully
outward.
6. Push the wheel forward and re-
move the drive chain.
7. Pull out the wheel axle and re-
move the wheel assembly by pull-
ing backwards. Tightening torque:
Wheel axle:
72 Nm (7.2 m·kg)
Pinch bolt:
23 Nm (2.3 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)1. Axle nut
2. Adjusting bolt
3. Locknut
1. Caliper bolt (´ 2)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
NOTE:@ l
Do not depress the brake pedal
when the caliper is off the disc as
the brake pads will be forced shut.
l
You do not have to disassemble
the chain in order to remove or in-
stall the rear wheel.
@
EAU01246*
Rear wheel installation1. Install the wheel assembly, caliper
bracket and insert the axle.
2. Install and adjust the drive chain.
(See page 6-23 for details about
adjusting the drive chain slack.)
3. Install the axle nut and let the
motorcycle down.
4. Install the caliper and caliper bolts.
Make sure there is enough gap
between the brake pads before in-
stalling the caliper onto the brake
disc.
5. Tighten the axle nut and caliper
bolts to the specified torques.1. Caliper bracket
Tightening torque:
Axle nut:
150 Nm (15.0 m·kg)
Caliper bolt:
40 Nm (4.0 m·kg)
E_4sv_Periodic.fm Page 33 Tuesday, August 31, 1999 3:45 PM

7-1
7
EAU01516
7-MOTORCYCLE CARE AND STORAGECareThe exposure of its technology makes
a motorcycle charming but also vulner-
able. Although high-quality compo-
nents are used, they are not all rust-
resistant. While a rusty exhaust pipe
may remain unnoticed on a car, it does
look unattractive on a motorcycle. Fre-
quent and proper care, however, will
keep your motorcycle looking good, ex-
tend its life and maintain its perfor-
mance. Moreover, the warranty states
that the vehicle must be properly taken
care of. For all these reasons, it is rec-
ommended that you observe the fol-
lowing cleaning and storing
precautions.Before cleaning
1. Cover up the muffler outlet with a
plastic bag.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.Cleaning
After normal use
Remove dirt with warm water, a neutral
detergent and a soft clean sponge,
then rinse with plenty of clean water.
Use a tooth or bottle brush for hard-to-
reach parts. Tougher dirt and insects
will come off more easily if the area is
covered with a wet cloth for a few min-
utes before cleaning.
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MOTORCYCLE CARE AND STORAGE
7-2
7
ECA00010
CAUTION:@ l
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If you do use such
products for hard-to-remove
dirt, do not leave it on any long-
er than instructed, then thor-
oughly rinse it off with water,
immediately dry the area and
apply a corrosion protection
spray.
l
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel bearings,
swingarm bearings, forks and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure they do not
leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads in the winter are extremely corro-
sive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads well
into spring.)
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MOTORCYCLE CARE AND STORAGE
7-5
7a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto the
spark plugs and place the spark
plugs on the cylinder head so that
the electrodes are grounded. (This
will limit sparking during the next
step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, install the spark
plugs and then the spark plug
caps.
EWA00003
WARNING
@ When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking. @
6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlet with a
plastic bag to prevent moisture
from entering.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0 °C or more than
30 °C). For more information, see
“Battery storage” in the chapter
“PERIODIC MAINTENANCE AND
MINOR REPAIRS”.
NOTE:@ Make any necessary repairs before
storing the motorcycle. @
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8-1
8
EAU01038
8-SPECIFICATIONSSpecificationsCS-01E
Model YZF1000R
Dimensions
Overall length 2,085 mm (except for CH, D, DK,
NL, S, SF)
2,170 mm (for CH, D, DK, NL, S,
SF)
Overall width 740 mm
Overall height 1,175 mm
Seat height 815 mm
Wheelbase 1,430 mm
Ground clearance 140 mm
Minimum turning radius 3,100 mm
Basic weight (with oil and full
fuel tank)
224 kg
Engine
Engine type Liquid-cooled 4-stroke, DOHC
Cylinder arrangement Forward-inclined parallel
4-cylinder
Displacement 1,002 cm
3
Bore ´ Stroke 75.5 ´ 56.0 mm
Compression ratio 11.5:1
Starting system Electric starter
Lubrication system Wet sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 3.0 L
With oil filter replacement 3.2 L
Total amount 3.5 L
Air filter
Dry type element
-20˚ -10˚ 0˚
10˚20˚ 30˚
40˚50˚C
SAE 10W/30
SAE 15W/40SAE 20W/40SAE 20W/50
SAE 10W/40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
E_4sv_Spec.fm Page 1 Tuesday, August 31, 1999 3:47 PM

SPECIFICATIONS
8-3
8
Maximum load* 196 kg
Air pressure (cold tire)
up to 90 kg load*
Front 250 kPa (2.50 kg/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
90 kg load ~ maximum load*
Front 290 kPa (2.90 kg/cm2, 2.90 bar)
Rear 290 kPa (2.90 kg/cm2, 2.90 bar)
High speed riding
Front 290 kPa (2.90 kg/cm2, 2.90 bar)
Rear 290 kPa (2.90 kg/cm2, 2.90 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Fr on t
Ty p e C a s t
Size 17 ´ MT 3.50
Rear
Ty p e C a s t
Size 17 ´ MT 5.50
Brakes
Fr on t
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Fr on t
Ty p e Te l e s c o p i c f o r k
Inner tube outer
diameter 48 mm
Rear
Type Swingarm (link suspension)
Shock absorbers
Front Coil spring/oil damper
Rear Coil spring/gas-oil damper
Wheel travel
Front 120 mm
Rear 120 mm
Electrical systems
Ignition system T.C.I. (digital)
Charging system
Type A.C. generator
Standard output 12 V, 28 A @ 5,000 r/min
Battery
Type YTX14-BS
Voltage, capacity 12 V, 12 AH
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10-INDEXAAir filter ..................................................6-12BBattery ................................................... 6-27
Brake and clutch lever lubrication........... 6-25
Brake and shift pedal lubrication ............ 6-24
Brake fluid replacement ......................... 6-22
Brake light switch adjustment ................. 6-19CCable inspection and lubrication ............ 6-24
Carburetor adjustment ...........................6-14
Care.........................................................7-1
Checking the front and rear brake
pads ....................................................6-20
Clutch lever .............................................. 3-9
Controls/Instruments ................................2-3
Coolant ..................................................6-11
Coolant temperature gauge ..................... 3-7
Cowling A ................................................6-5
Cowling B ................................................6-5
Cowling C ................................................6-6
Cowling removal and installation .............. 6-5DDiagnosis device......................................3-7
Dimmer switch .........................................3-8
Drive chain lubrication ............................6-24
Drive chain slack adjustment..................6-23
Drive chain slack check.......................... 6-23EEngine break-in........................................ 5-5
Engine oil ................................................. 6-9
Engine stop switch................................... 3-9
EXUP (EXhaust Ultimate Powervalve)... 3-19FFront brake lever ................................... 3-10
Front fork adjustment............................. 3-15
Front fork inspection .............................. 6-26
Front wheel installation .......................... 6-31
Front wheel removal .............................. 6-31
Fuel ....................................................... 3-12
Fuel indicator circuit check....................... 3-5
Fuel indicator light ................................... 3-4
Fuel tank breather hose
(for Germany only) .............................. 3-13
Fuel tank cap ......................................... 3-11
Fuse replacement.................................. 6-28GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-8
Dimmer switch ................................... 3-8
Engine stop switch ............................. 3-9
Horn switch ........................................ 3-8
Lights switch ...................................... 3-9
Pass switch ........................................ 3-8
Start switch ........................................ 3-9
Turn signal switch .............................. 3-8
Headlight bulb replacement ................... 6-29
Helmet holder ........................................ 3-14
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-8
IIdentification number records ...................9-1
Idle speed adjustment ............................6-15
Indicator lights ..........................................3-2
Fuel indicator light...............................3-4
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Oil level indicator light .........................3-2
Turn indicator light ..............................3-2
Inspecting the brake fluid level ...............6-21KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-9
Luggage strap holders ...........................3-19MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level indicator circuit check .................3-3
Oil level indicator light ..............................3-2PParking.....................................................5-6
Pass switch ..............................................3-8
Periodic maintenance and lubrication .......6-2
Pre-operation check list............................. 4-1
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INDEX
RRear brake pedal ................................... 3-11
Rear shock absorber adjustment ........... 3-17
Rear suspension lubrication................... 6-25
Rear wheel installation........................... 6-33
Rear wheel removal............................... 6-32
Recommended shift points
(for Switzerland only)............................. 5-5
Right view................................................ 2-2SSeats ..................................................... 3-13
Shifting .................................................... 5-4
Shift pedal ............................................. 3-10
Sidestand .............................................. 3-19
Sidestand/clutch switch operation
check .................................................. 3-20
Sidestand lubrication ............................. 6-25
Spark plugs ............................................. 6-7
Specifications .......................................... 8-1
Speedometer ........................................... 3-6
Starter (choke) “ ”.............................. 3-13
Starting a warm engine ............................ 5-4
Starting the engine .................................. 5-1
Start switch .............................................. 3-9
Steering inspection ................................ 6-26
Storage.................................................... 7-4
Storage compartment ............................ 3-15TTachometer ............................................. 3-6
Tail/brake light bulb replacement ........... 6-30
Throttle cable free play inspection ......... 6-15
Tips for reducing fuel consumption .......... 5-5
Tires...................................................... 6-16
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-34
Troubleshooting chart ........................... 6-35
Turn indicator light................................... 3-2
Turn signal light bulb replacement ......... 6-30
Turn signal switch ................................... 3-8VValve clearance adjustment .................. 6-16
Vehicle identification number................... 9-1WWheel bearings ..................................... 6-27
Wheels .................................................. 6-19
E_4svIX.fm Page 2 Tuesday, August 31, 1999 3:49 PM