ABS ACURA CSX 2006 Service Repair Manual



20-150Bumpers
Rear Bumper Removal/Installation (cont’d)
A
B
C
A
B
C
B
4. With the help of an assistant, pull the rear bumper
(A) to release the bumper from the hooks (B) on the
upper bracket (C).
5. Release the hooks (A), then remove the rear bumper absorber (B) from the rear bumper beam
(C). 6. Install the bumper in the reverse order of removal,
and note these items:
 Make sure the rear bumper engages the hooks (of both the side bracket and side spacers) on
each side securely.
 If the clips are damaged or stress-whitened, replace them with new ones.
 Push the clips and the hooks into place securely.
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20-151
Rear Bumper Lower Cover Replacement
Fastener Locations: Clip, 2
A
B
C
D
D
NOTE: Take care not to scratch the rear bumper.
1. Remove the rear bumper (see page 20-149).
2. Release the clips and the tabs (A), then remove the rear bumper lower cover (B) from the rear bumper
(C).
NOTE: To remove the clips, pry the inner pin up at
the edge near the line (D) on its head.
3. Install the cover in the reverse order of removal, and note these items:
 If the clips are damaged or stress-whitened, replace them with new ones.
 Push the clips and the tabs into place securely.
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21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
 Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
 Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
 Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
 Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
 To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
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21-721-7
A/C Refrigerant Oil Replacement
A
B C
3. Inspect the drive belt (see page 4-30).
4. Make sure no material is blocking the air flow to the
A/C condenser.
5. Check the dust and pollen filter. Replace it if it is clogged (see page 21-75).
6. Check for kinks or sharp bends in the A/C lines and hoses, which can greatly reduce system
performance. Replace A/C lines and hoses if they
are kinked or damaged (see page 21-8).
7. Start the engine, turn the air conditioning system on, and allow it to run for a few minutes and reach
stable operation.
 Check that the A/C operates at each position of the blower fan switch (except OFF). If the A/C
does not operate, refer to the symptom
troubleshooting.
 Check that the A/C compressor clutch (A) is engaged. The pressure plate should be rotating
at the same speed as the pulley. If the pressure
plate does not engage, refer to the symptom
troubleshooting.
 Check that the A/C condenser fan (B) and radiator fan (C) operate when the A/C compressor clutch
is engaged. If either fan fails to operate when the
A/C compressor clutch is engaged, refer to the
symptom troubleshooting.
 Check that the engine idle speed is correctly maintained when the A/C is switched on and off
and the A/C compressor clutch is engaged and
disengaged. Recommended PAG oil: SP-10
P/N 38897-P13-A01AH: 120 mL (4 fl·oz)
It is important to have the correct amount of refrigerant
oil in the A/C system to ensure proper lubrication of the
compressor. Too little oil damages the compressor; too
much oil reduces the cooling capacity of the system,
and can produce high vent temperatures.
 To avoid contamination, do not return the oil to the container once dispensed, and never mix it with other
refrigerant oils.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if it gets on the paint, wash it off
immediately.
Add the recommended refrigerant oil in the amount
listed if you replace any of the following parts: ........
.............. ............ ........
..............
........
.............. ............ ........
..............
A/C condenser .50 mL (1 2/3 fl·oz)
Evaporator .40 mL (1 1/3 fl·oz)
Line or hose .10 mL (1/3 fl·oz)
Receiver/Dryer .10 mL (1/3 fl·oz)
Leakage repair .25 mL (5/6 fl·oz)
A/C compressor .Since the oil separator is
equipped inside the compressor
for this vehicle, oil drainage is
unnecessary at the time of
compressor replacement.
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21-19
System Description
EXPANSION VALVE
(Meters the required amount of
refrigerant into the evaporator) RECEIVER/DRYER
DESICCANT
(Traps debris, and
removes moisture)A/C COMPRESSOR
(Suction and compression)
A/C CONDENSER
(Radiation of heat)
A/C PRESSURE SENSOR
(Triple function)
BLOWER FAN
EVAPORATOR
(Absorption of heat)
EVAPORATOR TEMPERATURE SENSOR
RELIEF VALVE
(Relieves pressure at the A/C compressor
when the pressure is too high)
HIGH PRESSURE VAPORHIGH PRESSURE LIQUID
LOW PRESSURE LIQUID
LOW PRESSURE VAPOR
The air conditioning (A/C) system removes heat from the passenger compartment by transferring heat from the
ambient air to the evaporator. The A/C system refrigerant expands in the evaporator, and the evaporator becomes
very cold and absorbs the heat from the ambient air. The blower fan pushes air across the evaporator where the heat
is absorbed, and then it blows the cool air into the passenger compartment.
This vehicle uses HFC-134a (R-134a) refrigerant, which does not contain chlorofluorocar bons. Pay attention to the
following service items:
 Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a). They are not compatible.
 Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (SP-10) designed for the R-134a A/C compressor. Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in A/C
compressor failure.
 All A/C system parts (A/C compressor, discharge line, suction line, evaporator, A/C condenser, receiver/dryer, expansion valve, O-rings for joints) are designed for refrigerant R-134a. Do not exchange with R-12 parts.
 Use a halogen gas leak detector designed for refrigerant R-134a.
 R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging station that is U.L.-listed and is certified to meet the requirements of SAE J2210 to service the R-134a air
conditioning systems.
 Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disc onnecting any
A/C fitting.
(cont’d)
When the refrigerant is below
196 kPa (2.0 kgf/cm , 28 psi)
or above 3,138 kPa (32 kgf/cm ,
455 psi), the ECM/PCM turns the
compressor relay off to protect
the A/C compressor.
When the refrigerant is above
1,470 kPa (15.0 kgf/cm , 213 psi),
the A/C pressure sensor
switches the radiator and
A/C condenser fans to high speed.22
2
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21-79
BA
94 mm
(3.70 in.) 229.5 mm
(9.04 in.)
A
B
7. Carefully pull out the evaporator core (A) withoutbending the lines, then remove the plate (B).
8. Remove the clips (A) and the evaporator temperature sensor (B). 9. Install the core in the reverse order of removal, and
note these items:
 If you’re installing a new evaporator core, add refrigerant oil (SP-10) (see page 21-7).
 Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
 Make sure that there is no air leakage.
 Charge the system (see page 21-92).
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21-80Climate Control
Expansion Valve Replacement
A
5x0.8mm
3.2 N·m
(0.33 kgf·m,
2.4 lbf·ft)
B
1. Remove the evaporator core (see page 21-78).
2. Remove the bolts (A) and expansion valve (B).
3. Install the expansion valve in the reverse order of
removal and note these items:
 If you’re installing a new expansion valve, add refrigerant oil (SP-10) (see page 21-7).
 Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
 Make sure that there is no air leakage.
 Charge the system (see page 21-92).
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21-84Climate Control
A/C Compressor Replacement (cont’d)
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
A
7. Remove the mounting bolts and the A/C
compressor (A). Be careful not to damage the
radiator fins when removing the A/C compressor. 8. Install the compressor in the reverse order of
removal, and note these items:
 Inspect the A/C lines for any signs of contamination.
 If you’re installing a new A/C compressor, you must calculate the amount of refrigerant oil to be
removed from it (see page 21-7). A new A/C
compressor comes with a full charge of oil.
 Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
 Use refrigerant oil (SP-10) for HFC-134a SANDEN spiral type A/C compressor only.
 To avoid contamination, do not return the oil to the container once dispensed, and never mix it
with other refrigerant oils.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
 Charge the system (see page 21-92).
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21-8921-89
Receiver/Dryer Desiccant
Replacement
A 6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) A
B
C
8. Remove the A/C condenser (A) by lifting it up. Be careful not to damage the radiator and A/C
condenser fins when removing the A/C condenser.
9. Install the A/C condenser in the r everse order of
removal, and note these items:
 If you’re installing a new A/C condenser, add refrigerant oil (SP-10) (see page 21-7).
 Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
 Charge the system (see page 21-92).
 Adjust the hood latch (see page 20-152). NOTE: Install the receiver/dryer as quickly as possible
to prevent the system from absorbing moisture from
the air.
1. Remove the A/C condenser (see page 21-88).
2. Remove the bolts from the A/C condenser, then remove the receiver/dryer (A), the bracket (B), and
the O-rings (C).
3. Install the receiver/dryer in the reverse order of removal. Replace the O-rings with new ones, and
apply a thin coat of refrigerant oil (SP-10) before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
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21-8921-89
Receiver/Dryer Desiccant
Replacement
A 6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) A
B
C
8. Remove the A/C condenser (A) by lifting it up. Be careful not to damage the radiator and A/C
condenser fins when removing the A/C condenser.
9. Install the A/C condenser in the r everse order of
removal, and note these items:
 If you’re installing a new A/C condenser, add refrigerant oil (SP-10) (see page 21-7).
 Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
 Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture
absorption.
 Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
 Charge the system (see page 21-92).
 Adjust the hood latch (see page 20-152). NOTE: Install the receiver/dryer as quickly as possible
to prevent the system from absorbing moisture from
the air.
1. Remove the A/C condenser (see page 21-88).
2. Remove the bolts from the A/C condenser, then remove the receiver/dryer (A), the bracket (B), and
the O-rings (C).
3. Install the receiver/dryer in the reverse order of removal. Replace the O-rings with new ones, and
apply a thin coat of refrigerant oil (SP-10) before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
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