clock ACURA CSX 2006 Service Owner's Manual

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K20Z2 engine
8-128-12 Engine Lubrication
Engine Oil Filter Replacement
(cont’d)
Oil Filter Feed Pipe Replacement
A
6. If four numbers or marks (1 to 4 or to )
are printed around the outside of the filter, use the
following procedure to tighten the filter.
 Spin the filter on until its seal lightly seats against the engine block, and note which number or
mark is at the bottom.
 Tighten the filter by turning it clockwise three numbers or marks from the one you noted. For
example, if number 2 is at the bottom when the
seal is seated, tighten the filter until the number 1
comes around the bottom.
Number or
Mark when
rubber seal
is seated 1
or 2
or 3
or 4
or
Number or
Mark after
tightening 4
or 1
or 2
or 3
or
7. After installation, fill the engine with oil up to the specified level, run the engine for more than
3 minutes, then check for oil leakage. 1. Remove the oil filter (see page 8-11).
2. Remove the oil filter feed pipe.
3. Install the two 20 x 1.5 mm nuts (A) onto the new oil
filter feed pipe. Hold one nut with a wrench, then
use a second wrench to tighten the other nut.
4. Tighten the oil filter feed pipe to the block to 49 N·m (5.0 kgf·m, 36 lbf·ft), then remove the nuts
from the oil filter feed pipe.
5. Install the oil filter (see page 8-11).
Mark when rubber
seal is seated. Mark after tightening.
08/08/21 14:36:44 61SNR030_080_0012
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K20Z2 engine
10-610-6 Cooling System
Water Pump Inspection
Water Pump Replacement
A
A
B
A
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
1. Remove the drive belt (see page 4-31).
2. Turn the water pump pulley counterclockwise, and check that it turns freely and smoothly. If it does not
turn smoothly, replace the water pump (see page
10-6).
NOTE: When you check the water pump, you may
see a small amount of ‘‘weeping’’ from the bleed
holes (A). This is normal.
3. Install the drive belt (see page 4-31). 1. Remove the drive belt (see page 4-31).
2. Drain the engine coolant (see page 10-8).
3. Remove the drive belt auto-tensioner pulley
(see page 4-33).
4. Remove the crankshaft pulley (see page 6-16).
5. Remove the six bolts securing the water pump, then remove the water pump (A).
6. Inspect, and clean the O-ring groove and mating surface of the water passage.
7. Install the water pump with a new O-ring (B).
8. Clean up any spilled engine coolant.
9. Install the crankshaft pulley (see page 6-17).
10. Install the drive belt auto-tensioner pulley (see page 4-33).
11. Install the drive belt (see page 4-31).
12. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
08/08/21 14:39:57 61SNR030_100_0006
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µµ
µ
Standard: 0.11 0.17 mm (0.004 0.007 in.)
(Example)
Measure reading: 1.93 mm (0.076 in.)
1.93 0.14 mm = 1.79 mm (0.070 in.) 72 mm Shim
Type Part Number Thickness
13-55
A
07GAJ-PG20110
07GAJ-PG20130 B
11. Zero a dial gauge (A) on the end of the mainshaft.
12. Turn the catch adapter bolt (B) clockwise; stop
turning when the dial gauge has reached its
maximum movement. The reading on the dial
gauge is the amount of mainshaft thrust clearance.
NOTE: Do not turn the catch adapter bolt exceeds
60 degrees after the needle of the dial gauge stops
moving. Applying more pressure with the catch
adapter bolt could damage the transmission.
13. If the reading is within the standard, the clearance is correct. If the reading is not within the standards,
select the appropriate shim needed from the table,
and recheck the thrust clearance.
Subtract the total clearance measurement from the
middle of the clearance standard 0.14 mm
(0.0056 in.)
Select the shim closet to the amount calculated, for
example the 1.80 mm (0.071 in.) shim.
14. With guide plate M and the appropriate size shim installed in the transmission housing, check the
thrust clearance again to verify the clearance is
within the standard. A 23931-P21-000 0.60 mm (0.024 in.)
B 23932-P21-000 0.63 mm (0.025 in.)
C 23933-P21-000 0.66 mm (0.026 in.)
D 23934-P21-000 0.69 mm (0.027 in.) E 23935-P21-000 0.72 mm (0.028 in.)F 23936-P21-000 0.75 mm (0.030 in.)
G 23937-P21-000 0.78 mm (0.031 in.) H 23938-P21-000 0.81 mm (0.032 in.) I 23939-P21-000 0.84 mm (0.033 in.)
J 23940-P21-000 0.87 mm (0.034 in.)
K 23941-P21-000 0.90 mm (0.035 in.) L 23942-P21-000 0.93 mm (0.037 in.)
M 23943-P21-000 0.96 mm (0.038 in.) N 23944-P21-000 0.99 mm (0.039 in.)
O 23945-P21-000 1.02 mm (0.040 in.) P 23946-P21-000 1.05 mm (0.041 in.)
Q 23947-P21-000 1.08 mm (0.043 in.) R 23948-P21-000 1.11 mm (0.044 in.)
S 23949-P21-000 1.14 mm (0.045 in.)T 23950-P21-000 1.17 mm (0.046 in.)
U 23951-P21-000 1.20 mm (0.047 in.) V 23952-P21-000 1.23 mm (0.048 in.)
W 23953-P21-000 1.26 mm (0.050 in.) X 23954-P21-000 1.29 mm (0.051 in.)Y 23955-P21-000 1.32 mm (0.052 in.) Z 23956-P21-000 1.35 mm (0.053 in.)
AA 23957-P21-000 1.38 mm (0.054 in.) AB 23958-P21-000 1.41 mm (0.056 in.)
AC 23959-P21-000 1.44 mm (0.057 in.)
AD 23960-P21-000 1.47 mm (0.058 in.) AE 23961-P21-000 1.50 mm (0.059 in.)AF 23962-P21-000 1.53 mm (0.060 in.)
AG 23963-P21-000 1.56 mm (0.061 in.) AH 23964-P21-000 1.59 mm (0.063 in.) AI 23965-P21-000 1.62 mm (0.064 in.)
AJ 23966-P21-000 1.65 mm (0.065 in.)
AK 23967-P21-000 1.68 mm (0.066 in.) AL 23968-P21-000 1.71 mm (0.067 in.)
AM 23969-P21-000 1.74 mm (0.069 in.) AN 23970-P21-000 1.77 mm (0.070 in.)
AO 23971-P21-000 1.80 mm (0.071 in.) (cont’d)
(cont’d)
08/08/21 14:45:51 61SNR030_130_0057
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µµ
µ
Standard: 0.11 0.17 mm (0.004 0.007 in.)
(Example)
Measure reading: 1.93 mm (0.076 in.)
1.93 0.14 = 1.79 mm (0.070 in.) 72 mm Shim
Type Part Number Thickness
13-132Manual Transmission
Mainshaft Thrust Clearance Adjustment (cont’d)
A
07GAJ-PG20130 B
07GAJ-PG20110
11. Zero a dial gauge (A) on the end of the mainshaft.
12. Turn the catch adapter bolt (B) clockwise; stop
turning when the dial gauge has reached its
maximum movement. The reading on the dial
gauge is the amount of mainshaft thrust clearance.
NOTE: Do not turn the catch adapter bolt exceeds
60 degrees after the needle of the dial gauge stops
moving. Applying more pressure with the catch
adapter bolt could damage the transmission.
13. If the reading is within the standard, the clearance is correct. If the reading is not within the standard,
select the appropriate shim needed from the table,
and recheck the thrust clearance.
Subtract the total clearance measurement from the
middle of the clearance standard 0.14 mm
(0.0056 in.)
Select the shim closest to the amount calculated.
For this example, the 1.80 mm (0.071 in.) shim is
best.
14. With oil guide plate M and the appropriate size shim installed in the transmission housing, check
the thrust clearance again to make sure the
clearance is within the standard. A 23931-P21-000 0.60 mm (0.024 in.)
B 23932-P21-000 0.63 mm (0.025 in.)
C 23933-P21-000 0.66 mm (0.026 in.)
D 23934-P21-000 0.69 mm (0.027 in.) E 23935-P21-000 0.72 mm (0.028 in.)F 23936-P21-000 0.75 mm (0.030 in.)
G 23937-P21-000 0.78 mm (0.031 in.) H 23938-P21-000 0.81 mm (0.032 in.) I 23939-P21-000 0.84 mm (0.033 in.)
J 23940-P21-000 0.87 mm (0.034 in.)
K 23941-P21-000 0.90 mm (0.035 in.) L 23942-P21-000 0.93 mm (0.037 in.)
M 23943-P21-000 0.96 mm (0.038 in.) N 23944-P21-000 0.99 mm (0.039 in.)
O 23945-P21-000 1.02 mm (0.040 in.) P 23946-P21-000 1.05 mm (0.041 in.)
Q 23947-P21-000 1.08 mm (0.043 in.) R 23948-P21-000 1.11 mm (0.044 in.)
S 23949-P21-000 1.14 mm (0.045 in.)T 23950-P21-000 1.17 mm (0.046 in.)
U 23951-P21-000 1.20 mm (0.047 in.) V 23952-P21-000 1.23 mm (0.048 in.)
W 23953-P21-000 1.26 mm (0.050 in.) X 23954-P21-000 1.29 mm (0.051 in.)Y 23955-P21-000 1.32 mm (0.052 in.) Z 23956-P21-000 1.35 mm (0.053 in.)
AA 23957-P21-000 1.38 mm (0.054 in.) AB 23958-P21-000 1.41 mm (0.056 in.)
AC 23959-P21-000 1.44 mm (0.057 in.)
AD 23960-P21-000 1.47 mm (0.058 in.) AE 23961-P21-000 1.50 mm (0.059 in.)AF 23962-P21-000 1.53 mm (0.060 in.)
AG 23963-P21-000 1.56 mm (0.061 in.) AH 23964-P21-000 1.59 mm (0.063 in.) AI 23965-P21-000 1.62 mm (0.064 in.)
AJ 23966-P21-000 1.65 mm (0.065 in.)
AK 23967-P21-000 1.68 mm (0.066 in.) AL 23968-P21-000 1.71 mm (0.067 in.)
AM 23969-P21-000 1.74 mm (0.069 in.) AN 23970-P21-000 1.77 mm (0.070 in.)
AO 23971-P21-000 1.80 mm (0.071 in.) (cont’d)
08/08/21 14:48:41 61SNR030_130_0134
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14-254 Automatic Transmission
Shift Lever Removal
A
A
B C
A
B
1. Remove the center console (see page 20-92).
2. Move the shift lever to R.
3. Pry the socket holder lock (A) up using a
screwdriver.
4. Remove the nut securing the shift cable end. 5. Rotate the socket holder retainer (A)
counterclockwise, push it against the socket holder
bracket (B), then slide the socket holder to remove
the shift cable (C) from the socket holder bracket.
6. Disconnect the shift lock solenoid connector (A) and the park pin switch/A/T gear position indicator
panel light connector (B).
7. Remove the shift lever assembly.
08/08/21 14:48:51 61SNR030_140_0256
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14-257
Shift Cable Replacement
A A
B C
A BC
D
E
F
1. Raise the vehicle on a lift, or apply the parking
brake, block the rear wheels, and raise the front of
the vehicle. Make sure it is securely supported.
2. Move the shift lever to R.
3. Remove the center console (see page 20-92).
4. Pry the socket holder lock (A) up using a screwdriver.
5. Remove the nut securing the shift cable end. 6. Rotate the socket holder retainer (A)
counterclockwise, push it against the socket holder
bracket (B), then slide the socket holder to remove
the shift cable (C) from the socket holder bracket.
7. Remove the three bolts securing the shift cable holder (A), then remove the shift cable cover (B).
8. Pry up the lock tab of the lock washer (C), and remove the lock bolt (D) and the lock washer, then
separate the control lever (E) from the selector
control shaft (F). Do not bend the shift cable
excessively.
(cont’d)
08/08/21 14:48:52 61SNR030_140_0259
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14-259
Shift Cable Adjustment
A A
B C
A
B C
1. Remove the center console (see page 20-92).
2. Pry the socket holder lock (A) up using a
screwdriver.
3. Remove the nut securing the shift cable end. 4. Rotate the socket holder retainer (A)
counterclockwise, push it against the socket holder
bracket (B), then slide the socket holder to remove
the shift cable (C) from the socket holder bracket.
5. While holding the socket holder (A), rotate the socket holder retainer (B) fully counterclockwise,
and press in the socket holder lock (C) between the
socket holder and the socket holder retainer
enough.
(cont’d)
08/08/21 14:48:54 61SNR030_140_0261
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14-260Automatic Transmission
Shift Cable Adjustment (cont’d)
A
B
C
A B
C B
A
6. Align the socket holder (A) with the slot (B) in the socket holder bracket (C), then slide the socket
holder into the socket holder bracket.
7. Rotate the socket holder retainer (A) clockwise, and push the socket holder lock (B). Rotate the holder
retainer counterclockwise until the retainer stops at
the stop (C) of the socket holder lock to secure the
shift cable. 8. Push the shift cable (A) until it stops, then release it.
Pull the shift cable back one step so that the shift
position is in R. Do not hold the shift cable guide (B)
to adjust the shift cable.
9. Turn the ignition switch to ON (II), and check that the R position indicator comes on.
10. Turn the ignition switch to LOCK (0).
08/08/21 14:48:55 61SNR030_140_0262
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17-8 Steering
Steering Wheel Installation
A
B
A D
B
C A
39 N·m
(4.0 kgf·m,
29 lbf·ft)
B
1. Before installing the steering wheel, make sure the front wheels are aligned straight ahead, then center
the cable reel (A). Do this by first rotating the cable
reel clockwise until it stops. Then rotate it
counterclockwise about three full turns. The arrow
mark (B) on the cable reel label should point
straight up.
2. Position the two tabs (A) of the turn signal canceling sleeve (B) as shown. Install the steering
wheel on to the steering column shaft, making sure
the steering wheel hub (C) engages the pins (D) of
the cable reel and tabs of the turn signal canceling
sleeve. Do not tap on the steering wheel or steering
column shaft when installing the steering wheel. 3. Install the steering wheel bolt (A), and tighten it to
the specified torque. Connect the cable reel
subharness connector (B). Make sure the wire
harness is routed and fastened properly.
4. Install the driver’s airbag, and confirm that the system is operating properly (see page 24-188).
5. Do the battery terminal reconnection procedure (see page 22-68), and do these tasks:
 Turn the ignition switch to ON (II), and check that the SRS indicator comes on for about 6 seconds
and then goes off.
 Make sure the horn and turn signal switches work properly.
 Make sure the steering wheel is centered.
6. After installation, check the steering wheel spoke angle. If the steering spoke angles to the right and
left are not equal (steering wheel is not centered),
correct the engagement of the wheel/column shaft
serrations.
08/08/21 14:53:15 61SNR030_170_0009
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Pedal Height
Standard pedal height (with carpet removed): M/T: 153 mm (6.02 in.)
A/T: 158 mm (6.22 in.) Brake Pedal Position Switch Clearance
19-6Conventional Brake Components
Brake Pedal and Brake Pedal Position Switch Adjustment
A
B
B C
90 ° A
15 N·m
(1.5 kgf·m,
11 lbf·ft)B
Lower
the pedal Raise
the pedal
A
B
0.7 mm (0.028 in.)
1. Turn the brake pedal position switch (A) counterclockwise, and pull it back until it is no
longer touching the brake pedal.
2. Pull back the carpet, and find the cutout in the insulation. Measure the pedal height (B) at the
middle of the left side center of the pedal pad (C) to
the floor without the insulation. 3. Loosen the pushrod locknut (A), and screw the
pushrod (B) in or out with pliers until the standard
pedal height from the floor is reached. After
adjustment, tighten the locknut firmly. Do not
adjust the pedal height with the pushrod pressed.
4. Lift up on the brake pedal by hand. Push in the brake pedal position switch until its plunger is fully
pressed (threaded end (A) touching the pad (B) on
the pedal arm). Turn the switch 45 ° clockwise to
lock it. The gap between the brake pedal position
switch and the pad is automatically adjusted to
0.7mm(0.028in.)bylockingtheswitch.Makesure
the brake lights go off when the pedal is released.
5. Check the brake pedal free play.
08/08/21 15:00:50 61SNR030_190_0006
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