vent ACURA CSX 2006 Service Owner's Manual

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9-10Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont’d)
A
B
C
B
C
A 6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) B
C A
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
8. Connect the positive crankcase ventilation (PCV) hose (A), the evaporative emission (EVAP) canister
hose (B) and the brake booster vacuum hose (C).
9. Install the harness holder (A) to the bracket, then install the ground cable (B) and the harness clamp
bracket (C).
10. Connect the engine wire harness connectors, and install the wire harness clamps to the intake
manifold:
 Four fuel injector connectors
 Manifold absolute pressure (MAP) sensor connector
 Throttle actuator connector 11. Install the intake air duct (A), then connect the
vacuum hose (B) and breather pipe (C).
12. Install the engine cover.
13. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump
runs for about 2 seconds and pressurizes the fuel
line. Repeat this operation three times, then check
for fuel leakage at any point in the fuel line.
14. Clean up any spilled engine coolant.
15. After installation, check that all tubes, hoses and connectors are installed correctly.
16. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater
valve open (see step 6 on page 10-8).
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10-11
Water Passage Replacement
C D
E B A B
A
1. Drain the engine coolant (see page 10-8).
2. Remove the alternator (see page 4-34).
3. Remove the A/C condenser fan shroud assembly.
4. Remove the A/C compressor without disconnecting
the A/C hoses (see step 40 on page 5-7).
5. Remove the intake manifold:
 K20Z2 engine (see page 9-3)
 K20Z3 engine (see page 9-7)
6. Remove the bolt (A) securing the connecting pipe.
7. Disconnect the lower radiator hose (B), the connecting pipe (C), and the water bypass hose (D),
and remove the harness clamp (E). 8. Disconnect the positive crankcase ventilation (PCV)
hose (A), then remove the water passage (B).
9. Remove the thermostat housing.
10. Remove the water pump:  K20Z2 engine (see page 10-6)
 K20Z3 engine (see page 10-7)
(cont’d)
08/08/21 14:40:00 61SNR030_100_0011
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Fuel and Emissions
Fuel and Emissions Systems
PGM-FI System
Electronic Throttle Control System
VTEC/VTC
Idle Control SystemFuel Supply System
Intake Air System
Catalytic Converter System
EGR System
PCV System
EVAP System..................................................
........
......................... ................
....................................... .......................
..................................................
........
......................... ................
....................................... .......................
Special Tools . 11-2
General Troubleshooting Information . 11-3
DTC Troubleshooting Index . 11-9
Symptom Troubleshooting Index . 11-13
System Description . 11-15
How to Set Readiness Codes . 11-69
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.............................................. .........................
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Component Location Index . 11-72
DTC Troubleshooting . 11-74
F-CAN Circuit Troubleshooting . 11-191
MIL Circuit Troubleshooting . 11-203
DLC Circuit Troubleshooting . 11-204
Injector Replacement . 11-219
A/F Sensor Replacement . 11-221
Secondary HO2S Replacement . 11-221
CMP Sensor B Replacement . 11-222
CKP Sensor Replacement . 11-222
Output Shaft (Countershaft) Speed Sensor
Replacement . 11-223
Knock Sensor Replacement . 11-223
MAP Sensor Replacement . 11-224
MAF Sensor/IAT Sensor Replacement . 11-224
ECT Sensor 1 Replacement . 11-225
ECT Sensor 2 Replacement . 11-225
ELD Replacement . 11-226
ECM/PCM Update . 11-227
ECM/PCM Replacement . 11-228
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.................................... ......................
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Component Location Index . 11-231
DTC Troubleshooting . 11-232
APP Sensor Signal Inspection . 11-268
Accelerator Pedal Module
Removal/Installation . 11-269
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Component Location Index
. 11-273
DTC Troubleshooting . 11-274
VTC Oil Control Solenoid Valve Removal/Test/Installation . 11-294
CMP Sensor A Replacement . 11-295
Rocker Arm Oil Control Valve Removal/Installation . 11-296
Rocker Arm Oil Pressure Switch Removal/Installation . 11-296
..........................
.................................... .............
........................................
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.................................... .............
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Component Location Index
. 11-297
DTC Troubleshooting . 11-298
A/C Signal Circuit Troubleshooting . 11-306
Alternator FR Signal Circuit Troubleshooting . 11-307
Brake Pedal Position Switch Signal Circuit Troubleshooting . 11-308
Idle Speed Inspection . 11-309
ECM/PCM Idle Learn Procedure . 11-310 ..........................
.................................... .............
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...................................................... .................................................. ....
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Component Location Index
. 11-311
DTC Troubleshooting . 11-313
Fuel Pump Circuit Troubleshooting . 11-318
Fuel Pressure Relieving . 11-322
Fuel Pressure Test . 11-325
Fuel Tank Draining . 11-325
Fuel Line Inspection . 11-326
Fuel Line/Quick-Connect Fitting Precautions . 11-328
Fuel Line/Quick-Connect Fitting Removal . 11-329
Fuel Line/Quick-Connect Fitting Installation . 11-331
Fuel Tank Unit Removal and Installation . 11-334
Fuel Pressure Regulator Replacement . 11-337
Fuel Filter Replacement . 11-337
Fuel Pump/Fuel Gauge Sending Unit Replacement . 11-338
Fuel Tank Replacement . 11-339
Fuel Gauge Sending Unit Test . 11-340
Low Fuel Indicator Test . 11-341
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............. ....
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Component Location Index
. 11-342
Throttle Body Test . 11-343
Throttle Body Cleaning . 11-344
Intake Air Bypass Control Thermal Valve Test . 11-344
Air Cleaner Removal/Installation . 11-345
Air Cleaner Element Inspection/Replacement . 11-346
Intake Air Resonator Removal/Installation . 11-346
Throttle Body Removal/Installation . 11-348
Throttle Body Disassembly/Reassembly . 11-350
Intake Air Bypass Control Thermal Valve Replacement . 11-351
..........................
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..........................
.................................... ...
Component Location Index
. 11-352
DTC Troubleshooting . 11-353
Catalytic Converter Removal/Installation . 11-355
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Component Location Index
. 11-356
DTC Troubleshooting . 11-357
EGR Valve Replacement . 11-370
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Component Location Index
. 11-371
PCV Valve Inspection . 11-372
PCV Valve Replacement . 11-373
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Component Location Index
. 11-374
DTC Troubleshooting . 11-375
Fuel Cap Warning Message System Troubleshooting . 11-405
EVAP Canister Replacement . 11-407
FTP Sensor Replacement . 11-408
EVAP Canister Vent Shut Valve Replacement . 11-409
EVAP Canister Purge Valve Replacement . 11-409
08/08/21 14:12:30 61SNR030_110_0001
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How to Troubleshoot Circuits at the ECM/
PCM Connectors
11-6 Fuel and Emissions Systems
General Troubleshooting Information (cont’d)
A
D E
B
A
C A
B D
C
A
NOTE: The ECM/PCM overwrites data and monitors the
EVAP system for about 30 minutes after the ignition
switch is turned to LOCK (0) or ACC (I). Jumping the
SCS line after turning the ignition switch to LOCK (0) or
ACC (I) cancels this function. Disconnecting the ECM/
PCM during this function, without jumping the SCS line
first, can damage the ECM/PCM.
1. Make sure the ignition switch is turned to LOCK (0), then jump the SCS line with the HDS.
2. Remove the cover (A).
3. Lift up the under-hood fuse/relay box (D).
4. Remove the coolant reservoir (E). Disconnect ECM/ PCM connectors A, B, and C, and probe the
terminals from the terminal side of the connectors.
NOTE: ECM/PCM connectors A, B, and C have
symbols (A= , B= , C= ) embosed on them for
identification. 5. When diagnosis/troubleshooting is done at the
ECM/PCM connector, use the terminal test port (A)
above the terminal you need to check.
6. Connect one side of the patch cord’s terminals (A) to a commercially available digital multimeter (B),
and connect the other side cord’s terminals (C) to a
commercially available banana jack (Pomona
Electronics Tool No. 3563 or equivalent) (D).
7. Gently contact the pin probe (male) at the terminal test port from the terminal side. Do not force the
tips into the terminals.
 For accurate results, always use the pin probe (male).
 To prevent damage to the c onnector
terminals, do not insert test equipment
probes, paper clips, or other substitutes as
they can damage the terminals. Damaged
terminals cause a poor connection and an
incorrect measurement.
 Do not puncture the insulation on a wire. Punctures can cause poor or intermittent
electrical connections.
08/08/21 14:12:34 61SNR030_110_0006
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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-10Fuel and Emissions Systems
DTC Troubleshooting Index (cont’d)
P0325 (23)
Knock Sensor Circuit Malfunction ON (see page 11-126)
P0335 (4) Crankshaft Position (CKP) Sensor No Signal ON (see page 11-128)
P0339 (4) Crankshaft Position (CKP) Sensor Circuit Intermittent Interruption ON (see page 11-131)
P0340 (57) Camshaft Position (CMP) Sensor A No Signal ON (see page 11-278)
P0341 (57) Camshaft Position (CMP) Sensor A and Crankshaft Position (CKP)
Sensor Incorrect Phase Detected ON (see page 11-281)
P0344 (57) Camshaft Position (CMP) Sensor A Circuit Intermittent Interruption ON (see page 11-282)
P0365 (8) Camshaft Position (CMP) Sensor B No Signal ON (see page 11-132)
P0369 (8) Camshaft Position (CMP) Sensor B Circuit Intermittent Interruption ON (see page 11-134)
P0401 (80) Exhaust Gas Recirculation (EGR) Insufficient Flow ON (see page 11-357)
P0404 (12) Exhaust Gas Recirculation (EGR) Valve Circuit Range/Performance
Problem ON (see page 11-358)
P0406 (12) Exhaust Gas Recirculation (EGR) Valve Position Sensor Circuit High
Voltage ON (see page 11-361)
P0420 (67) Catalyst System Efficiency Below Threshold ON (see page 11-353)
P0443 (92) Evaporative Emission (EVAP) Canister Purge Valve Circuit
Malfunction ON (see page 11-375)
P0451 (91) Fuel Tank Pressure (FTP) Sensor Circuit Range/Performance Problem ON (see page 11-379)
P0452 (91) Fuel Tank Pressure (FTP) Sensor Circuit Low Voltage ON (see page 11-380)
P0453 (91) Fuel Tank Pressure (FTP) Sensor Circuit High Voltage ON (see page 11-383)
P0455 (90) Evaporative Emission (EVAP) System Large Leak Detected ON (see page 11-386)
P0456 (90) Evaporative Emission (EVAP) System Very Small Leak Detected ON (see page 11-386)
P0457 (90) Evaporative Emission (EVAP) System Leak Detected/Fuel Fill Cap
Loose or Missing ON (see page 11-390)
P0457 (90) Evaporative Emission (EVAP) System Leak Detected/Fuel Fill Cap
Loose or Missing OFF (see page 11-390)
P0461 (121) Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit Range/
Performance Problem OFF (see page 11-313)
P0462 (121) Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit Low Voltage OFF (see page 11-313)
P0463 (121) Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit High Voltage OFF (see page 11-315)
P0496 (92) Evaporative Emission (EVAP) System High Purge Flow Detected ON (see page 11-391)
P0497 (90) Evaporative Emission (EVAP) System Low Purge Flow Detected ON (see page 11-392)
P0497 (90) Evaporative Emission (EVAP) System Low Purge Flow Detected ON (see page 11-395)
P0498 (117) Evaporative Emission (EVAP) Canister Vent Shut Valve Circuit Low
Voltage ON (see page 11-398)
P0499 (117) Evaporative Emission (EVAP) Canister Vent Shut Valve Circuit High
Voltage ON (see page 11-401)
P0506 (14) Idle Control System RPM Lower Than Expected ON (see page 11-298)
P0507 (14) Idle Control System RPM Higher Than Expected ON (see page 11-300)
P050A (167) Cold Start Idle Air Control System Performance Problem ON (see page 11-135)
P050B (167) Cold Start Ignition Timing Control System Performance Problem ON (see page 11-137)
P0532 (191) A/C Pressure Sensor Circuit Low Voltage OFF (see page 11-301)
P0533 (191) A/C Pressure Sensor Circuit High Voltage OFF (see page 11-303)
P0562 (34) Charging System Low Voltage OFF (see page 11-140)
P0563 (34) Engine Control Module (ECM)/Powertrain Control Module (PCM)
Power Source Circuit Unexpected Voltage OFF (see page 11-141)
P0602 (196) Engine Control Module (ECM)/Powertrain Control Module (PCM)
Programming Error ON (see page 11-144)
P0603 (131) Engine Control Module (ECM)/Powertrain Control Module (PCM)
Internal Control Module Keep Alive Memory (KAM) Error ON (see page 11-144)
NOTE:  The above DTCs are indicated when the PGM-FI system is selected with the HDS.
 Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
4: K20Z2 engine
5: K20Z3 engine
6: ’06 model
7: ’07-09 models
8: ’06-08 models
4
4
4
6
7 6
7
4
5
4
5
8
08/08/21 14:12:35 61SNR030_110_0010
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DTC
(MIL indication ) Two Drive Cycle
Detection Detection Item MIL Note
11-12Fuel and Emissions Systems
DTC Troubleshooting Index (cont’d)
P2227 (13)
Barometric Pressure (BARO) Sensor Circuit Range/Performance
Problem ON (see page 11-176)
P2228 (13) Barometric Pressure (BARO) Sensor Circuit Low Voltage ON (see page 11-177)
P2229 (13) Barometric Pressure (BARO) Sensor Circuit High Voltage ON (see page 11-177)
P2238 (48) Air Fuel Ratio (A/F) Sensor (Sensor 1) AFS Circuit Low Voltage ON (see page 11-178)
P2252 (48) Air Fuel Ratio (A/F) Sensor (Sensor 1) AFS Circuit Low Voltage ON (see page 11-179)
P2270 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Signal Stuck Lean ON (see page 11-181)
P2271 (63) Secondary Heated Oxygen Sensor (Secondary HO2S (Sensor 2))
Circuit Signal Stuck Rich ON (see page 11-181)
P2413 (12) Exhaust Gas Recirculation (EGR) System Malfunction ON (see page 11-363)
P2422 (117) Evaporative Emission (EVAP) Canister Vent Shut Valve Stuck Closed
Malfunction ON (see page 11-402)
P2610 (132) Engine Control Module (ECM)/Powertrain Control Module (PCM)
Ignition Off Internal Timer Malfunction ON (see page 11-182)
P2646 (22) Rocker Arm Oil Pressure Switch Circuit Low Voltage ON (see page 11-284)
P2647 (22) Rocker Arm Oil Pressure Switch Circuit High Voltage ON (see page 11-287)
P2648 (21) Rocker Arm Oil Control Solenoid Circuit Low Voltage ON (see page 11-289)
P2649 (21) Rocker Arm Oil Control Solenoid Circuit High Voltage ON (see page 11-291)
P2A00 (61) Air Fuel Ratio (A/F) Sensor (Sensor 1) Circuit Range/Performance
Problem ON (see page 11-182)
U0028 (126) F-CAN Malfunction (BUS-OFF (Engine Control Module (ECM)/
Powertrain Control Module (PCM))) ON (see page 11-183)
U0122 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Vehicle Stability Assist (VSA) Modulator-
Control Unit) OFF (see page 11-184)
U0131 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Electrical Power Steering (EPS) Control Unit) OFF (see page 11-186)
U0155 (126) F-CAN Malfunction (Engine Control Module (ECM)/Powertrain
Control Module (PCM)-Gauge Control Module) ON (see page 11-188)
U0300 (131) PGM-FI System and A/T System Program Version Mismatch ON (see page 11-190)
NOTE:  The above DTCs are indicated when the PGM-FI system is selected with the HDS.
 Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the A/T system, and check for automatic transmission DTCs.
: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
1: A/T
4: K20Z2 engine
6: with VSA
4
6
1
08/08/21 14:12:36 61SNR030_110_0012
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SymptomDiagnostic procedure Also check for
11-14Fuel and Emissions Systems
Symptom Troubleshooting Index (cont’d)










Low power
(MIL works OK, no DTCs set)
Check the fuel pressure (see page 11-325). Low compression
Incorrect camshaft
timing
Incorrect engine oil
level
Exhaust restriction
Engine stalls
(MIL works OK, no DTCs set) 1.
2.
3.
4.DotheECM/PCMidlelearnprocedure(seepage
11-310).
Check the fuel pressure (see page 11-325).
Check the idle speed (see page 11-309).
Troubleshoot the brake pedal position switch signal
circuit (see page 11-308). Intake air leaks
Faulty harness and
sensor
connections
Fuel contamination
Difficult to refuel
(MIL works OK, no DTCs set) 1.
2.
3.Check the fuel vent tube between the EVAP canister
and the fuel tank.
Check the fuel tank vapor recirculation tube between
thefuelpipeandthefueltank.
Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling
nozzle.
Filler neck
restriction
Faulty fuel tank
vapor control valve
Fuel overflows during
refueling
(No DTCs set) Replace the fuel tank (see page 11-339). Malfunctioning gas
station filling nozzle.
HDS does not communicate
with the ECM/PCM or the
vehicle Troubleshoot the DLC circuit (see page 11-204).
Fuel cap warning message
stays on
(MIL works OK, no DTCs set)
(K20Z3 engine) Troubleshoot the fuel cap warning message system
(see page 11-405).
08/08/21 14:12:36 61SNR030_110_0014
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ECM/PCM Electrical Connections (cont’d)
11-18 Fuel and Emissions Systems
System Description (cont’d)
D
C
EVAP CANISTER
PURGE VALVE
EVAP CANISTER
VENT SHUT VALVE
ALTERNATOR
ICM
To
SPARK
PLUG
No. 1 IGNITION COIL
To
SPARK
PLUG ICM
No. 2 IGNITION COIL
To
SPARK
PLUG ICM
No. 3 IGNITION COIL
To
SPARK
PLUG ICM
No. 4 IGNITION COIL A10 VSV B3 PCS
B42 ALTL
B43 ALTF
C15 IGPLS1
C16 IGPLS2
C17 IGPLS3
C18 IGPLS4 B41 ALTC LG1 C40 I
VTS B34 ROCKER ARM
OIL CONTROL
SOLENOID
VTC C23
AFSHTC C9
AFS C29
SHO2S C27
SO2SHTC B4
LG2 C44
AFS C30
SECONDARY
HO2S
(SENSOR 2) A/F SENSOR
(SENSOR 1)
S-NET5V A44 G
CMPA C41 K
Q
CMP SENSOR A
ROCKER ARM
OIL PRESSURE
SWITCH
P
VTPSW C22 VTC OIL CONTROL
SOLENOID VALVE
To MICU
08/08/21 14:12:38 61SNR030_110_0018
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Vacuum Distribution
K20Z2 engine
11-23
3ENGINE
COOLANT
9
5 18
4
6
7
8 20
19 2 26
16
15
25
11 13
14
10 21
23
12 ATMOSPHERE
1
ENGINE
COOLANT
24
17ATMOSPHERE
22
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT) SENSOR
AIR FUEL RATIO (A/F) SENSOR (SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1
CRANKSHAFT POSITION (CKP) SENSOR
KNOCK SENSOR
CAMSHAFT POSITION (CMP) SENSOR B
CAMSHAFT POSITION (CMP) SENSOR A
THROTTLE BODY
INJECTOR
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL PUMP
FUEL TANK INTAKE AIR RESONATOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
THREE WAY CATALYTIC CONVERTER
EVAPORATIVE EMISSION (EVAP) CANISTER EVAPORATIVE EMISSION (EVAP) CANISTER
PURGE VALVE
EVAPORATIVE EMISSION (EVAP) CANISTER
VENT SHUT VALVE
FUEL TANK PRESSURE (FTP) SENSOR
INTAKE AIR BYPASS CONTROL THERMAL VALVE
FUEL TANK VAPOR CONTROL VALVE
AIR CLEANER EXHAUST GAS RECIRCULATION (EGR) VALVE and
POSITION SENSOR
(cont’d)
08/08/21 14:12:41 61SNR030_110_0023
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Vacuum Distribution (cont’d)
K20Z3 engine
11-24Fuel and Emissions Systems
System Description (cont’d)
3
ENGINE
COOLANT
9
5 17
4
6
7
8 19
18 2 25
16
15
24
11 13
14
10 20
22
12 ATMOSPHERE
1
ENGINE
COOLANT
23 ATMOSPHERE
21
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT) SENSOR
AIR FUEL RATIO (A/F) SENSOR (SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR
(SECONDARY HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1
CRANKSHAFT POSITION (CKP) SENSOR
KNOCK SENSOR
CAMSHAFT POSITION (CMP) SENSOR B
CAMSHAFT POSITION (CMP) SENSOR A
THROTTLE BODY
INJECTOR
FUEL PRESSURE REGULATOR
FUEL FILTER
FUEL PUMP
FUEL TANK INTAKE AIR RESONATOR
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
THREE WAY CATALYTIC CONVERTER
EVAPORATIVE EMISSION (EVAP) CANISTER EVAPORATIVE EMISSION (EVAP) CANISTER
PURGE VALVE
EVAPORATIVE EMISSION (EVAP) CANISTER
VENT SHUT VALVE
FUEL TANK PRESSURE (FTP) SENSOR
INTAKE AIR BYPASS CONTROL THERMAL VALVE
FUEL TANK VAPOR CONTROL VALVE AIR CLEANER
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