vent ACURA CSX 2006 Service Manual PDF


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Special Tools Required
Pressure Plate Inspection and Removal
Standard (New): 0.6 mm (0.02 in.) max.
Service Limit: 0.8 mm (0.03 in.)
Engine Side
12-19
Clutch Replacement
A
07JAF-PM7011A
C
07936-3710100 B
07ZAF-PR8A100 DC
07936-3710100
A
07LAB-PV00100B
07ZAF-PR8A100
D E
A
 Clutch alignment disc 07JAF-PM7011A
 Ring gear holder 07LAB-PV00100
 Clutch alignment shaft 07ZAF-PR8A100
 Bearing remover shaft 07936-KC10500
 Slide hammer 07741-0010201
 Bearing driver attachment, 22 x 24 mm 07746-0010800
 Driver handle, 15 x 135L 07749-0010000
 Remover handle 07936-37101001. Remove the transmission; 5-speed model (see page 13-7), 6-speed model (see page 13-84).
2. Check the evenness of the height of the diaphragm spring fingers using the clutch alignment disc (A),
the clutch alignment shaft (B), the remover handle
(C), and a feeler gauge (D). If the height is more
than the service limit, replace the pressure plate. 3. Install the ring gear holder (A), the clutch alignment
shaft (B), and the remover handle (C).
4. To prevent warping, loosen the pressure plate mounting bolts (D) in a cri sscross pattern in several
steps, then remove the pressure plate (E).
5. Inspect the fingers of the diaphragm spring (A) for wear at the release bearing contact area.
(cont’d)
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Clutch Disc and Pressure Plate Installation
Specified Torque: 25 N·m (2.6 kgf·m, 19 lbf·ft)
12-23
D
07ZAF-PR8A100
E
07936-3710100
(P/N 08798-9002) C
B (P/N 08798-9002)A
B A D
07936-3710100
C
07ZAF-PR8A100 B
07LAB-PV00100
A
24. Temporarily install the clutch disc onto the splines of the transmission mainshaft. Make sure the clutch
disc slides freely on the mainshaft.
25. Apply a light coat of super high temp urea grease (P/N 08798-9002) to the crankshaft pilot bushing (A).
26. Apply super high temp urea grease (P/N 08798-9002) to the splines (B) of the clutch disc (C),
then install the clutch disc using the clutch
alignment shaft (D) and the remover handle (E).
27. Install the pressure plate (A) and the mounting bolts (B) finger-tight. 28. Torque the mounting bolts (A) in a cri
sscross
pattern. Tighten the bolts in several steps to
prevent warping the diaphragm spring.
29. Remove the ring gear holder (B), the clutch alignment shaft (C), and the remover handle (D).
30. Make sure the diaphragm spring fingers are all the same height.
31. Do the release bearing inspection, and replace it if necessary.
32. Install the transmission; 5-speed model (see page 13-14), 6-speed model (see page 13-91).
(cont’d)
08/08/21 14:42:54 61SNR030_120_0025
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Transmission Side
Release Bearing Removal
Release Bearing Inspection Release Bearing Installation
12-24Clutch
Clutch Replacement (cont’d)
A
B
C D
E
AD
E B
C (P/N 08798-9002)
1.0 1.6 g
(0.04 0.06 oz)
(P/N 08798-9002)
0.4 1.0 g (0.01 0.04 oz)
(P/N 08798-9002)
0.4 1.0 g (0.01 0.04 oz)
1. Remove the transmission; 5-speed model (see page 13-7), 6-speed model (see page 13-84).
2. Remove the release fork boot (A) from the clutch housing (B).
3. Remove the release fork (C) from the clutch housing by squeezing the release fork set spring (D)
with pliers. Remove the release bearing (E).
4. Check the play of the release bearing by spinning it by hand. If there is excessive play or noise, replace
the release bearing.
NOTE: The release bearing is packed with grease.
Do not wash it in solvent. 5. Apply super high temp urea grease (P/N
08798-9002) to the release fork (A), the release fork
bolt (B), the release bearing (C), and the release
bearing guide (D), in the shaded areas, then set the
release fork set spring (E).
08/08/21 14:42:54 61SNR030_120_0026
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12-12Clutch
Clutch Master Cylinder Replacement (cont’d)
C
DB
A
E
F
(P/N 08C30-B0234M)D
E
B C
A A
UP
13mm
(0.04 0.12 in.) 13mm
(0.04 0.12 in.) LEFT
SIDE
B
C
B
A
11. Remove the reservoir hose (A), then remove the
retaining clip (B) for disconnecting the clutch line
(C) from the clutch master cylinder (D). Plug or
wrap the end of the reservoir hose and the clutch
line with a clean shop towel to prevent brake fluid
from coming out.
NOTE: Inspect the hose. If the hose has damage,
leaks, interference, or twisting, replace it.
12. Remove the O-ring (E) and the clutch master cylinder seal (F) from the clutch master cylinder.
13. Install a new O-ring (A) on the clutch line (B), then apply silicone grease (P/N 08C30-B0234M) to the
end of the clutch line. Install the clutch line in the
clutch master cylinder (C) with a new retaining clip
(D).
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves.
14. Install the reservoir hose (E). 15. Make sure the hose clamps (A) are positioned on
the master cylinder (B) and the reservoir (C) as
shown.
16. To prevent the retaining clip (A) from coming off, pry apart the tip (B) of the clip with a screwdriver.
Replace.
Replace.
08/08/21 14:42:33 61SNR030_120_0014
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5-speed Manual Transmission
12-14 Clutch
Slave Cylinder Replacement
B
A
B C
A A
B
DC
(P/N 08798-9002)
(P/N 08C30-B0234M)
A
B (P/N 08798-9002)
C D
E
22 N·m
(2.2 kgf·m, 16 lbf·ft)
NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out. 3. Install a new O-ring (A) on the clutch line (B), then
connect the clutch line to the slave cylinder (C).
4. Set in new roll pins (D) to the slave cylinder.
5. Pull back the boot (A), and apply s ilicone grease
(P/N 08C30-B0234M) to the boot and the slave
cylinder pushrod (B). Reinstall the boot.
6. Apply a light coat of super high temp urea grease (P/N 08798-9002) to the pushrod of the slave
cylinder (C) and the release fork (D).
7. Install the slave cylinder and the clutch line bracket (E).
Replace.
Replace.
08/08/21 14:42:34 61SNR030_120_0016
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6-speed Manual Transmission
12-1512-15
A
B
A CB
8. Do the clutch hydraulic system bleeding (see page12-7).
9. Check the clutch operation and check for leaks.
10. Test-drive the vehicle. NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out.
(cont’d)
08/08/21 14:42:35 61SNR030_120_0017
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6-speed Manual Transmission
12-1512-15
A
B
A CB
8. Do the clutch hydraulic system bleeding (see page12-7).
9. Check the clutch operation and check for leaks.
10. Test-drive the vehicle. NOTE:
 Use fender covers to avoid damaging painted surfaces.
 Do not spill brake fluid on the vehicle; it may damage the paint or plastic. If brake fluid does contact the
paint or plastic, wash it off immediately with water.
 Make sure not to get any silicone grease on the terminal part of the connectors and switches,
especially if you have silicone grease on your hands
or gloves.
1. Remove the clutch line bracket (A) and the slave cylinder (B).
2. Remove the roll pins (A). Disconnect the clutch line (B), and remove the O-ring (C). Plug or wrap the
end of the clutch line with a clean shop towel to
prevent brake fluid from coming out.
(cont’d)
08/08/21 14:42:35 61SNR030_120_0017
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12-18 Clutch
Clutch Pedal Cover Replacement
A
B
C
A
B
C A
B B
NOTE: This procedure is for models equipped with a
metal clutch pedal plate model.
1. Cover the carpet under the clutch pedal to pr event
metal shavings from getting on the carpet.
2. Center-punch each of the rivets (A), and drill their heads off with a 3 mm (0.12 in.) drill bit (B).
NOTE: Do not drill the clutch pedal pad (C).
3. Remove the clutch pedal plate (A) and the clutch pedal cover (B) from the clutch pedal pad (C). 4. Set the clutch pedal cover to the clutch pedal plate.
5. Install the clutch pedal plate (A) with the rivets (B)
firmly.
6. Using your hand, make sure the clutch pedal cover is firmly fastened to the pedal.
7. Check the clutch pedal height (see page 12-8).
08/08/21 14:42:37 61SNR030_120_0020
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13-28Manual Transmission
Change Lever Assembly Disassembly/Reassembly
BREATHER CAP
6x1.0mm
12 N·m
(1.2 kgf·m, 9 lbf·ft)
ROLLER
WASHER
5TH SELECT
SPRING
SELECT STOP
PLATE SHIFT ARM
COVER
INTERLOCK REVERSE LOCK CAM
STRIKER8 mm SPRING WASHER
8mmSPECIALBOLT
31 N·m
(3.2 kgf·m, 23 lbf·ft)
DUST COVER CHANGE LEVER
CHANGE LEVER COVER
SELECT LEVER
DUST SEAL
1ST/2ND SELECT
SPRING SHIFT ARM
OIL SEAL
(P/N 08798-9002)
(P/N 08798-9002)
(P/N 08798-9002)
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and apply grease to the contact surfaces as
shown.
Turn toward the front of
the vehicle, then install it. Be careful not to damage the
dust seal when installing it.
Replace.
Replace.
08/08/21 14:45:01 61SNR030_130_0030
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13-30Manual Transmission
Shift Fork Disassembly/Reassembly
1ST/2ND
SHIFT FORK
5x25mmSPRINGPIN PIN DRIVER, 5 mm
3RD/4TH
SHIFT FORK
5TH SHIFT FORK
REVERSE SHIFT PIECE
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and apply MTF to all contact surfaces.
Replace.
08/08/21 14:45:02 61SNR030_130_0032
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