coolant ACURA RL KA9 1996 Service User Guide

Thermostat

Replacement

NOTE: Use new O-rings when reassembling.

BLEED BOLT

9.8 N-m (1.0 kgf-m,

7.2 Ibf-ft)

ENGINE COOLANT

TEMPERATURE

(ECT) GAUGE

SENDING UNIT

9 N-m (0.9 kgf-m,

7 Ibf-ft)
ENGINE COOLANT

TEMPERATURE

(ECT) SENSOR

18 N-m (1.8 kgf-m, 13 Ibf-ft)

THERMOSTAT

COVER
O-RING

Replace.

THERMOSTAT

Install with pin up.

RUBBER SEAL

Replace.

6 x 1.0 mm

12 N-m (1.2 kgf-m,

8.7 Ibf-ft)ProCarManuals.com

Inspection
1. Remov e th e timin g bel t (se e pag e 6-8 ).
2 . Tur n th e wate r pum p pulle y counterclockwise .
Chec k tha t i t turn s freely .
BLEED HOL E
3. Chec k fo r sign s o f sea l leakage .
NOTE: A smal l amoun t o f "weeping " fro m th e blee d
hol e is normal .
Replacemen t
1. Remov e th e timin g bel t (se e pag e 6-8 ).
2 . Remov e th e lef t camshaf t pulle y an d bac k cove r
(see pag e 6-24 ).
3 . Remov e th e wate r pump .
NOTE : Inspec t an d clea n th e O-rin g groov e an d
matin g surfac e wit h th e cylinde r block .
O-RIN GReplace .8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
DOWE LPIN
DOWE L PI N
8 x 1.2 5 mm22 N- m (2. 2 kgf-m ,
1 6 Ibf-ft )
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
4. Instal l th e wate r pum p in th e revers e orde r o f removal .
NOTE:
Keep th e O-rin g in positio n whe n installing .
Clea n u p th e spille d engin e coolant .
WATERPUMP
O-RIN GReplace .
ProCarManuals.com

PCM Data

You can retrieve data from the PCM by connecting the OBD II scan tool or the Honda PGM Tester to the Data Link

Connector (DLC). The items listed in the table below conform to SAE recommended practice. The Honda PGM Tester also

reads data beyond that recommended by SAE so that this data may help you find the causes of intermittent problems.

NOTE:

• The "operating values" listed are approximate and may vary depending on the environment and the individual vehicle.

• Unless noted otherwise, "at idle speed" means idling with the engine completely warmed up, transmission in Park or

neutral, and the A/C and all accessories turned off.

Data
Description
Operating Value

Freeze Data

Diagnostic

Trouble Code

(DTC)
If the PCM detects a problem, it will store it as a code

consisting of one letter and four numbers.

Depending on the problem, an SAE-defined code

(P0xxx)
or a
Honda-defined code
(P1xxx)
will
be
output

to the tester.
If no problem is detected,

there is no output.

YES

Engine Speed
The PCM computes engine speed from the signals sent

from the Crankshaft Position (CKP) sensor.

This data is used for determining the time and amount

of fuel injection.
Nearly the same as

tachometer indication at

idle speed:

650 ± 50 rpm
YES

Vehicle Speed
The PCM converts pulse signals from the Vehicle

Speed Sensor (VSS) into speed data.
Nearly the same as

speedometer indication
YES

Manifold

Absolute

Pressure (MAP)
The absolute pressure created in the intake manifold by

engine load and speed.
With engine stopped:

Nearly the same as atmo-

spheric pressure.

At idle speed:

24 - 37
kPa
(180
-
280

mmHg, 7.1 - 11.0 inHg)
YES

Engine Coolant

Temperature

(ECT)
The ECT sensor converts coolant temperature into

voltage and signals the PCM. The sensor is a thermistor

whose internal resistance changes with coolant

temperature. The PCM uses the voltage signals from

the ECT sensor to determine the amount of injected

fuel.
With cold engine:

Same as ambient temper-

ature and IAT

With engine warmed up:

approx. 158 - 212°F

(70 - 100°C)
YES

Heated Oxygen

Sensor (HO2S)

(Bank 1, Sensor 1)

(Bank 2, Sensor 1)

(Sensor 2)
The HO2S detects the oxygen content in the exhaust

gas and sends voltage signals to the PCM. Based on

these signals, the PCM controls the air/fuel ratio. When

the oxygen content is high (that is, when the ratio is

leaner than the stoichiometric ratio), the voltage signal

is lower. When the oxygen content is low (that is, when

the ratio is richer than the stoichiometric ratio), the

voltage signal is higher.
0.0 -
1.25
V

At idle speed:

about 0.1 - 0.9 V

NOProCarManuals.com

PGM-FI Syste m
System Descriptio n
INPUTSPOWERTRAI N CONTRO L MODUL E (PCM )OUTPUT S
CKP/CYP Senso r
Cruise
Control
Signal ('04)MA P Senso rECT Senso rIAT Senso rTP Senso rEGR Valv e Positio n Senso rLeft Primar y HO2 SRight Primar y HO2 SSecondar y HO2 SVSSBAR O Senso rLeft Knoc k Senso rRight Knoc k Senso rTCS Signals *VSA Signals*1
Spar k Plu g Voltag e Detectio nModule Signa lStarte r Signa lALT F R Signa lAir Conditionin g Signa lTransmissio n Rang e Switc h Signa lBattery Voltag e (IGN.1 )Brake Peda l Positio n Switc h Signa lPSP Switc h Signa lImmobilize r Signa lFTP Senso rCountershaf t Spee d Senso rMainshaf t Spee d Senso r
Idle Ai r Injecto r Timin g an d Duratio n
Other Contro l Function s
Ignition Timin g Contro l
PCM Back-u p Function s
InjectorsPGM-FI Mai n Rela y (Fue l Pump )Fuel Pum p Rela yMILD4 Indicato r Ligh tIAC Valv eA/C Compresso r Clutc h Rela yICMEVA P Caniste r Purg e Valv eLeft Primar y HO2 S Heate rRight Primar y HO2 S Heate rSecondar y HO2 S Heate rEGR Valv e Vacuu m Contro l Valv ePressur e Regulato r Vacuu mControl Solenoi d Valv eIMRC Solenoi d Valv e 1IMR C Solenoi d Valv e 2DL CTorqu e Converte r Clutc h Solenoi dValveShift Solenoi d Valv eA/T Clutc h Pressur e Contro lSolenoid Valv eEVAP Bypas s Solenoi d Valv eEVAP Caniste r Ven t Shu t Valv eEngin e Moun t Contro l Solenoi dValve
PGM-F I Syste m
Th e PGM-F I syste m o n thi s mode l i s a sequentia l multipor t fue l injectio n system .
Injecto r Timin g an d Duratio n
Th e PC M contain s memorie s fo r th e basi c discharg e duration s a t variou s engin e speed s an d manifol d pressures . Th e
basi c discharg e duration , afte r bein g rea d ou t fro m th e memory , i s furthe r modifie d b y signal s sen t fro m variou s sensor s
t o obtai n th e fina l discharg e duration .
Idl e Ai r Contro l
Idl e Ai r Contro l Valv e (IA C Valve )
Whe n th e engin e i s cold , th e A/ C compresso r i s on , th e transmissio n i s i n gear , th e brak e peda l i s depressed , th e powe r
steerin g loa d i s high , o r th e alternato r i s charging , th e PC M control s curren t t o th e IA C Valv e t o maintai n th e correc t idl e
speed .
Ignition Timin g Contro l
• Th e PC M contain s memorie s fo r basi c ignitio n timin g a t variou s engin e speed s an d manifol d ai r flo w rates . Ignitio n
timin g i s als o adjuste d fo r engin e coolan t temperature .
• A knoc k contro l syste m is als o used . Whe n detonatio n i s detecte d b y a knoc k sensor , th e ignitio n timin g is retarded .
Othe r Contro l Function s
1 . Startin g Contro l
Whe n th e engin e is started , th e PC M provide s a ric h mixtur e b y increasin g injecto r duration .
2 . Fue l Pum p Contro l
• Whe n th e ignitio n switc h i s initiall y turne d on , th e PC M supplie s groun d t o th e PGM-F I mai n rela y tha t supplie s cur -
ren t t o th e fue l pum p fo r 2 second s t o pressuriz e th e fue l system .
• Whe n th e engin e is running , th e PC M supplie s groun d to th e PGM-F I mai n rela y tha t supplie s current to th e fue l pump .
• Whe n th e engin e is no t runnin g an d th e ignitio n i s on , th e PC M cut s groun d t o th e PGM-F I mai n rela y whic h cut s
curren t t o th e fue l pump .
*: wit h TC S*1: wit h VS A
Idle Ai r Contro l
Coolant Temperature Gauge ('04)
ProCarManuals.com

PGM-FI Syste m
NOTE: I f th e DTC s liste d belo w ar e store d a t th e sam e tim e a s DT C P1486 , troubleshoo t thos e DTC s first , the n rechec k fo r
P1486 .
P0107 , P0108 , P1128 , P1129 : MA P Senso r
P1106 , P1107 , P1108 : Barometri c Pressur e Circui t
P1259 , P1279 : VTE C syste m
P0401 : EG R Flo w Insufficien t
P1491 : EG R Valv e Lif t Insufficien t
P1498 : EG R Valv e Positio n Senso r Hig h Voltag e
P0116 , P0117 , P0118 : Engin e Coolan t Temperatur e Circui t
P0112, P0113 : Intak e Ai r Temperatur e Circui t
P0335 , P0336 , P1336 , P1337 : Crankshaf t Positio n Senso r 1/ 2
P0300 : Rando m Misfir e
P0301 , P0302 , P0303 , P0304 , P0305 , P0306 : Cylinde r 1 , 2 , 3 , 4 , 5 or 6 Misfir e detected .
P0505 : Idl e Contro l Syste m Malfunctio n
P1508 : Idl e Ai r Contro l Valv e
DT C P148 6 ca n se t occasionall y whe n th e hoo d i s opened .
— Th e MI L ha s bee n reporte d on .
— DT C P148 6 is stored .
1. Tur n th e ignitio n Switc h OFF .2. Chec k th e engin e coolan t
level .
I s th e engin e coolan t leve l low ?
Doe s th e radiato r fa n kee p
running ?
YES
Chec k th e radiato r fa n circuit ,
radiato r fa n switc h circui t an d
th e radiato r fa n switch .
I t the y ar e OK , substitut e th e
PC M an d rechec k (se e pag e 11-42
fo r immobilize r information) .
I f th e symptom/indicatio n goe s
away , replac e th e origina l PCM . Refil
l th e engin e coolant . I f neces -
sary , chec k th e coolin g system .
Tes t th e thermostat .
NO
N
O
YE S
Chec k fo r th e radiato r fo r circuit :
1 . Tur n th e ignitio n switc h O N
(II).2. Chec k th e radiato r fan .
Troubleshootin g
('00 - 0 1 model ) Th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1486 : Range/Performanc e Proble m in
Thermostat .
Thermostat
ProCarManuals.com

Intake Air System

System Description

The system supplies air for all engine needs. It consists of the intake air pipe. Air Cleaner, intake air duct. Throttle Body,

Idle Air Control (IAC) Valve, idle air control thermal valve, and intake manifold.

A resonator in the intake air pipe provides additional silencing as air is drawn into the system.

IMRC SOLENOID VALVE 2

IMRC

SOLENOID

VALVE 1
IMRC

VACUUM

TANK

From No. 20 ECU

(PCM)
(20 A)

FUSE

(in the under-dash

fuse/relay box)

IMRC

DIAPHRAGM

VALVE 1
VARIOUS

SENSORS

THROTTLE BODY
INTAKE

AIR

DUCT
INTAKE

MANIFOLD
IDLE

ADJUSTING

SCREW
With

TCS

IDLE AIR

CONTROL

THERMAL

VALVE
IAC

VALVE
From PGM-FI

MAIN RELAY

IMRC

DIAPHRAGM

VALVE 2
IMRC

CHECK

VALVE

ENGINE

COOLANTProCarManuals.com

Electronic Control System

The electronic control system consists of a Powertrain Control Module (PCM), sensors, a A/T clutch pressure control

solenoid and four solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all con-

ditions. The PCM is located below the dashboard, under the front lower panel on the passenger's side.

PCM

Throttle Position Sensor

Signal

Engine Coolant Temperature

Sensor Signal

Indicator Light

Self-Diagnosis Signal
PGM-FI

Control System

Shift Control

Lock-up Control

A/T Control System

Self-Diagnosis

Function
Vehicle Speed Sensor

Signal

Service Check Connector

Shift Solenoid

Valve A

Shift Solenoid

Valve B

A/T Clutch Pressure Control

Solenoid Valve

Torque Converter Clutch

(Lock-up Control)

Solenoid Valve A

Torque Converter Clutch

(Lock-up Control)

Solenoid Valve B

Mainshaft Speed Sensor

Signal

Countershaft Speed

Sensor Signal
Interlock SystemProCarManuals.com

Grade Logic Control System

How it works:

The PCM compares actual driving conditions with driving conditions memorized in the PCM, based on the input from the

vehicle speed sensor, throttle position sensor, engine coolant temperature sensor, barometric pressure sensor, brake

pedal position switch signal and shift lever position signal, to control shifting while a vehicle is ascending or descending a

slope.ProCarManuals.com

TCS Control Unit Terminal Arrangement

TCS CONTROL UNIT 14P CONNECTOR

Wire side of female terminals

VB: Battery Voltage

Terminal

number

1

2

3

4

5

6

7

8

9

10

11

12

13

14
Wire

color

WHT/GRN

BLU/GRY

WHT/RED

BRN/BLK

GRY/BLK

RED

GRY/WHT

LT

GRN/RED

GRY

PNK/BLK

WHT/BLK

BLU/WHT

BRN/YEL

RED/BLK
Terminal sign

(Terminal name)

FRP

(Front right pulse)

WARN1

(Warning 1)

FLP

(Front left pulse)

LG1

(Logic ground 1)

RRP

(Rear right pulse)

TCV

( traction

control valve)

RLP

(Rear left pulse)

TC-INH

(Traction control

inhibit)

STR-B

(Steering B)

TC-STB

(Traction control

standby)

TC-SW

(Traction control

switch)

VREF

(Voltage

reference)

STR-A

(Steering A)

TPS

(Throttle posi-

tion sensor)
Description

Detects right-front

wheel sensor signal

Drives TCS indicator

light (The indicator light

comes on by the

self-bias)

Detects left-front wheel

sensor signal

Ground for the logic

circuit

Detects right-rear wheel

sensor signal

Detects TCS control

valve sensor signal

Detects left-rear wheel

sensor signal

Fl TCS, TCS opera-

tion permission signal

Detects steering angle

sensor signal B

TCS Fl, TCS opera-

tion start signal

Detects TCS switch

signal

Reference voltage for

the sensors of the

PGM-FI system

Detects steering angle

sensor signal A

Detects throttle position

sensor signal
Voltage

Measurement

terminals

1-GND

2-GND

3-GND

4-GND

5-GND

6-GND

7-GND

8-GND

9-GND

10-GND

11-GND

12-GND

13-GND

14-GND
Conditions

(Ignition Switch ON (ID)

Rotate the right-front

wheel.

Indicator light ON

Indicator light OFF

Rotate the left-front

wheel.

Rotate the right-rear

wheel.

TCS control valve is

fully closed.

TCS control valve is

fully open.

Rotate the right-rear

wheel.

Permission (normal)

Inhibition (the coolant

temperature is 0°C or

below)

Failure (TCS and/or

PCM is failure)

Rotate the steering

wheel.

TCS is functioning.

TCS is not functioning.

Push the TCS switch.

Release the TCS switch.

Rotate the steering

wheel.

Throttle valve is fully

closed.

Throttle valve is fully

open.
Output

voltage

About 2.5 V

About 2 V

VB

About 2.5 V

Below 0.3 V

About 2.5 V

About 0.5V

About 4.5 V

About 2.5 V

About 2.5V

(5 V. Duty 50)

About 5 V

About 0 V

5V 0V

0V

About 5 V

VB

0V

About 5 V

5V 0V

About 0.5 V

About 4.5 VProCarManuals.com

Troubleshooting Precautions

1. In any of these cases, the TCS indicator light may come on or stay on even the TCS system is normal.

The coolant temperature is 32°F (0°C) or below.

The parking brake is applied for more than 30 seconds while the vehicle is being driven.

The tires are not inflated to the specified pressure.

The wheel sensor signal is interrupted during driving at speeds of 6 mph (10 km/h) or above due to, for example, a

vehicle spinning.

The MAP sensor, the coolant temperature sensor, the ICM or the atmospheric pressure sensor system of the PGM-FI

system is faulty.

2. TCS does not function when the TCS indicator light is ON.

3. When both the TCS indicator light and the MIL are ON, troubleshoot the PGM-FI system first.

4. When both the TCS indicator light and the ABS indicator light are ON, troubleshoot the ABS first.

5. The DTC 4-9 (ABS down) is memorized when the ABS control unit cannot output the wheel speed signal due to, for

example, a missing or blown ABS B2 (15 A) fuse. If you fail to erase the DTC of the TCS after troubleshooting the ABS,

the DTC remains in the TCS control unit memory. Therefore, be sure to test-drive the vehicle, and check the TCS indica-

tor light before starting to troubleshoot the TCS.ProCarManuals.com