tow ACURA RL KA9 1996 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1996, Model line: RL KA9, Model: ACURA RL KA9 1996Pages: 1954, PDF Size: 61.44 MB
Page 17 of 1954

17-14, 17-2 3
18-3, 18-21 , 18-22
16- 3
19-2 8
8-4, 10-5 ,14-108 , 15-4 ,17-16 , 19- 8
10-2
9-5
11-126
23-12 3
* Accordin g t o stat e an d federa l regulations , failur e t o perfor m maintenanc e o n th e item s marke d wit h a n asteris k (* ) wil l no t voi d customer' s emissio n
warranties . However , Acur a recommend s tha t al l maintenanc e services be performe d a t th e recommende d tim e o r mileag e perio d to ensur e long-ter m
reliability .
Severe Drivin g Conditions :
• Drivin g les s tha n 5 mile s ( 8 km ) pe r tri p or , i n freezin g temperatures , drivin g les s tha n 1 0 mile s (1 6 km ) pe r trip .
• Drivin g in ho t [ove r 90° F (32°C) ] conditions .
• Extensiv e idlin g o r lon g period s o f stop-and-g o driving .
• Traile r towing , drivin g wit h a roof-to p carrier , o r drivin g in mountainou s conditions .
• Drivin g o n muddy , dusty , o r de-ice d roads .
NOTE: I f th e vehicl e is drive n OCCASIONALL Y unde r a "severe " condition , yo u shoul d follo w th e Norma l Condition s Maintenanc e Schedul e o n page s
3-2 and 3-3 .
ProCarManuals.com
Page 25 of 1954

VSA Modulator-Contro l Uni t
Removal/Installatio n
NOTE:
• D o no t spil l brak e flui d o n th e vehicle ; i t ma y damag e th e paint ; i f brak e flui d doe s contac t th e paint , was h i t of f imme -
diatel y wit h water .
• Tak e car e no t t o damag e o r defor m th e brak e line s durin g remova l an d installation .
• T o preven t th e brak e flui d fro m flowing , plu g an d cove r th e hos e end s an d joint s wit h a sho p towe l o r equivalen t material .
Remova l
1. Disconnec t th e pressur e senso r 3 P connector .
2 . Pul l th e lockin g leve r o f th e VS A contro l uni t 42 P connec -
to r up , the n disconnec t th e connector .
3 . Disconnec t th e si x brak e lines .
4 . Remov e th e tw o 8 m m nuts .
5 . Remov e th e VS A modulator-contro l unit .
Installatio n
1 . Instal l th e VS A modulator-contro l unit , the n tighte n th e
two 8 m m nuts .
2. Alig n th e connectin g surface s o f th e VS A contro l uni t 42 P
connector .
3 . Pus h th e lockin g leve r o f th e VS A contro l uni t 42 P con -
necto r dow n unti l yo u hea r a click .
4 . Connec t th e pressur e senso r 3 P connector .
5 . Connec t th e si x brak e lines .
6 . D o th e steerin g angl e senso r neutra l memorizatio n pro -
cedur e (se e pag e 19-8 ).
7 . Blee d th e precharg e brak e lin e (se e pag e 19-10 ).
8 . Blee d th e brak e system , startin g wit h th e fron t wheels .
9 . Star t th e engine , an d chec k tha t th e AB S an d VS A indica -
tor s g o off .
10 . Test-driv e th e vehicle , an d chec k tha t th e AB S an d VS A
indicator s d o no t com e on .
ProCarManuals.com
Page 142 of 1954

PGM-FI System
Primary Heated Oxygen Sensor (HO2S) (Sensor 1) (cont'd)
Troubleshooting Flowchart
Is DTC P0133 and/or P0153
indicated?
NO
YES
Intermittent failure, system is OK
at this time. Check for poor con-
nections or loose terminals at
C251, C254 (located at right shock
tower), C119 (right primary H02S
(Bank 1, Sensor 1)) or C126 (left
primary H02S (Bank 2, Sensor
1))*
and
PCM.
— The MIL has been reported on.
— DTC P0133 and/or P0153
stored.
Problem verification:
1. Do the PCM Reset Procedure.
2. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on.
3. Connect the SCS service con-
nector.
4. Test-drive under following
conditions.
— 55 mph (88 km/h) steady
speed
— Transmission in posi-
tion
— Until readiness code comes
on
Replace the primary HO2S (Sen-
sor 1).ProCarManuals.com
Page 143 of 1954

The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0134: Right Primary Heated Oxygen Sensor
(Right Primary HO2S) (Bank 1, Sensor 1) heater system malfunction.
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0154: Left Primary Heated Oxygen Sensor
(Left Primary H02S) (Bank 2, Sensor 1) heater system malfunction.
The MIL has been reported on.
DTC P0134 and/or P0154 are
stored.
Problem verification:
1. Do the PCM Reset Procedure.
2. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the
radiator
fan
comes
on.
Is DTC P0134 and/or P0154
indicated?
YES
Check for an open in the HO2S:
1. Turn the ignition switch OFF.
2.
Disconnect
the
right primary
H02S (Bank 1, Sensor 1) or left
primary HO2S* (Bank2, Sen-
sor 1) connector.
3. Install a jumper wire on the
harness side of the right prima-
ry H02S (Bank 1,Sensor 1) or
left primary H02S*connector
between terminals No. 1 and
No. 2.
4. Turn the ignition switch ON (II).
5. Check the right primary HO2S
(Bank 1, Sensor 1) or left pri-
mary HO2S*(Bank2, Sensorl)
output voltage with the HDS
or the scan tool.
Is there 1.5 V or more?
YES
Check for an open in the wires
(PHO2S line):
1. Turn the ignition switch OFF.
2. Install a jumper wire on the
PCM connector between D19,
orD18*andD22.
3. Turn the ignition switch ON (II).
4. Check the right primary H02S
(Bank 1, Sensor 1) or left pri-
mary H02S* (Bank 2, Sensor 1)
output voltage with the HDS
or the scan tool.
Is there 1.5 V or more?
YES
NO
Intermittent failure, system is OK
at this time. Check for poor con-
nections or loose terminals at
C251, C254 (located at right shock
tower), C119 (right primary H02S
(Bank 1, Sensor 1)) or C126 (left
primary H02S (Bank 2, Sensor 1))*
and
PCM.
Replace the HO2S.
Repair open in the wire between
PCM (019 or D18*) and right pri-
mary HO2S (Bank 1, Sensor 1) or
left primary HO2S* (Bank 2,
Sensor 1).
Substitute a known-good PCM and
recheck. If symptom/indication
goes away, replace the original
PCM.ProCarManuals.com
Page 144 of 1954

PGM-FI Syste m
Primar y Heate d Oxyge n Senso r (HO2S ) (Senso r 1 ) (cont'd )
The HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P2195 : A lo w voltag e proble m in th e Righ t
Primar y Heate d Oxyge n Senso r (H02S ) (Ban k 1 , Senso r 1 ) circuit .
The HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P2197 : A lo w voltag e proble m in th e Lef t
Primar y Heate d Oxyge n Senso r (HO2S ) (Ban k 2 , Senso r 1 ) circuit .
— Th e MI L ha s bee n reporte d on .— DT C P219 5 and/o r P219 7 ar e
stored .
Proble m verification :
1 . D o th e PC M Rese t Procedure .
2 . Star t th e engine . Hol d th e
engin e a t 3,00 0 rp m wit h n oloa d (i n Par k o r neutral ) unti lthe radiato r fa n come s on .3. Test-driv e wit h th e transmis -sion in [2 ] position .4. Chec k th e righ t primar y HO2 S
(Ban k 1 , Senso r 1 ) o r lef t pri -
mar y HO2S * (Ban k 2 , Senso r
1 ) outpu t voltag e wit h th e sca n
too l durin g acceleratio n usin g
wide ope n throttle .
Is DT C P219 5 and/o r P219 7indicated ?
Does i t sta y a t 0. 5 V or less ?
YES
(To pag e 11-55 )
NO
Intermitten t failure , syste m is O K
a t thi s time . Chec k fo r poo r con -
nection s o r loos e terminal s a tC251 , C25 4 (locate d a t righ t shoc k
tower) , C11 9 (righ t primar y H02 S
(Ban k 1 , Senso r 1) ) o r C12 6 (lef tprimar y HO2 S (Ban k 2 , Senso r1))* an d PCM .
NORepai r fue l suppl y system .
Replac e th e HO2S .
*:P015 1
Check fo r a shor t i n th e HO2S :1. Tur n th e ignitio n switc h OFF .2. Disconnec t th e righ t primar yH02S (Ban k 1 , Senso r 1 ) o r
lef t primar y HO2S * (Ban k 2 ,
Senso r 1 ) connector .
3. Star t th e engin e an d le t i t idle .4. Chec k th e righ t primar y H02 S
(Ban k 1 , Senso r 1 ) o r lef t pri -
mar y H02S * (Ban k 2 , Senso r
1) outpu t voltag e wit h th eHD S o r th e sca n tool .
I
s i t normal ?
Chec
k th e fue l pressure .
ProCarManuals.com
Page 146 of 1954

PGM-FI System
Primary Heated Oxygen Sensor (HO2S) (Sensor 1) (cont'd)
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P2297: A high voltage problem in the Right
Primary Heated Oxygen Sensor (Right Primary HO2S) (Bank 1, Sensor 1) circuit.
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P2298: A high voltage problem in the Left
Primary Heated Oxygen Sensor (Left Primary HO2S) (Bank 2, Sensor 1) circuit.
— The MIL has been reported on.
— DTC P2297 and/or P2298 are
stored.
Problem verification:
1. Do the PCM Reset Procedure.
2. Test-drive with the transmis-
sion in [2] position.
3. Check the right primary H02S
(Bank 1, Sensor 1) or left primary
HO2S*(Bank2, Sensor 1) out-
put voltage with the scan tool
during deceleration using com-
pletely closed throttle.
Is DTC P2297 and/or P2298
indicated?
NO
Intermittent failure, system is OK
at this time. Check for poor con-
nections or loose terminals at
C251, C254 (located at right shock
tower), C119 (right primary H02S
(Bank 1, Sensor 1)) or C126 (left
primary HO2S (Bank 2, Sensor 1))*
and
PCM.
*: P2298
Replace the HO2S.ProCarManuals.com
Page 154 of 1954

PGM-FI Syste m
Crankshaf t Position/Camshaf t Positio n (CKP/CMP ) (Crankshaf t
Position/Cylinde r Positio n (CKP/CYP) ) Senso r
The HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0345 : A malfunctio n i n th e circui t o f th e
Crankshaf t Positio n (CKP ) senso r 1 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0349 : A n intermitten t interruptio n proble m of
th e Crankshaf t Positio n (CKP ) senso r 1 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0390 : A malfunctio n in th e circui t o f th e Camshaf t
Positio n (CMP ) (Cylinde r Positio n (CYP) ) senso r 1 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0394 : A n intermitten t interruptio n proble m
o f th e Camshaf t Positio n (CMP ) (Cylinde r Positio n (CYP) ) senso r 1 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1336 : A n intermitten t interruptio n proble m o f
th e Crankshaf t Positio n (CKP ) senso r 2 .
I Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1337 : A malfunctio n i n th e circui t o f th e
' Crankshaf t Positio n (CKP ) senso r 2 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1386 : A n intermitten t interruptio n proble m
o f th e Camshaf t Positio n (CMP ) (Cylinde r Positio n (CYP) ) senso r 2 .
Th e HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P1387 : A malfunctio n i n th e circui t o f th e
Camshaf t Positio n (CMP ) (Cylinde r Positio n (CYP) ) senso r 2 .
Th e CK P Senso r determine s timin g fo r injectio n an d ignitio n o f eac h cylinde r an d als o detect s engin e speed .
Th e CM P (CYP ) Senso r detect s th e positio n o f No . 1 cylinde r fo r sequentia l injectio n t o eac h cylinder . Th e CKP/CM P
(CKP/CYP ) Senso r i s installe d behin d th e fron t camshaf t pulley .
— Th e MI L ha s bee n reporte d on .— DT C P0345 , P0349 , P0390 ,P0394, P1336 , P1337 , P138 6
and/o r P138 7 ar e stored .
Proble m verification :
1. D o th e PC M Rese t Procedure .2. Star t th e engine .
Check fo r a n ope n i n th e CKP /CMP (CKP/CYP ) sensor :1. Tur n th e ignitio n switc h OFF .2. Disconnec t th e CKP/CM P(CKP/CYP) 8 P connector .3. Measur e resistanc e betwee nthe terminal s o f th e indicate dsensor (se e table) .
Is ther e 65 0 - 85 0 fl ?
YE S
Chec k fo r a shor t i n th e CKP /CMP (CKP/CYP ) sensor :Check fo r continuit y t o bod ygroun d o n bot h terminal s o f th eindicate d sensor .
CKP PICK-U PCOIL 2
CM P (CYP ) PICK-U PCOIL 1
N O
Intermitten t failure , syste m is O Kat thi s time . Chec k fo r poo r con -nection s o r loos e terminal s a tC251 , C25 5 (locate d a t righ t shoc ktower) , C13 0 (CKP/CM P (CKP /CYP)) senso r an d PCM .
Replac e th e CKP/CM P (CKP/CYP )sensor (se e sectio n 6) .
CK P PICK-U PCOIL1
CMP (CYP ) PICK-U PCOIL 2
CKP/CM P (CKP/CYP ) SENSO R 8 P CONNECTO R
(To pag e 11-65 )Termina l sid e o f mal e terminal s
Is DT C P0345 , P0349 , P0390 , P0394 ,P1336, P1337 , P138 6 and/o r P138 7indicated ?
ProCarManuals.com
Page 170 of 1954

Idle Contro l Syste m
Idle Ai r Contro l (IAC ) Valv e
The HD S o r th e sca n too l indicate s Diagnosti c Troubl e Cod e (DTC ) P0511 : A proble m in th e Idl e Ai r Contro l (IAC )
valve circuit .
— Th e MI L ha s bee n reporte d on .
— DTCP051 1 i s stored .
Problem verification :1. D o th e PC M Rese t Procedure .
2 . Star t th e engine .
Is DTC P0511 indicated?
YES
Chec k fo r a n ope n i n the wir e
(IGP 1 line) :
1. Tur n th e ignitio n switc h OFF .2. Disconnec t th e IA C valv e con -
nector .
3 . Tur n th e ignitio n switc h O N (II) .
4 . Measur e voltag e betwee n bod y
groun d an d th e IA C valv e con -
necto r termina l No . 2 .
I s ther e batter y voltage ?
I s ther e batter y voltage ?
YES
Chec k th e IA C valv e function :
Momentaril y connec t PC M con -
necto r terminal s A 5 an d A1 2 wit h
a jumpe r wir e severa l times .
Doe s th e IA C valv e click ?
YES
Substitut e a known-goo d PC M
an d recheck . I f symptom/indica -
tio n goe s away , replac e th e origi -
nal PCM .
NO
Intermitten t failure , syste m is O K
a t thi s time . Chec k fo r poo r con -
nection s o r loos e terminal s a t
C253 , (locate d a t righ t shoc k
tower) , C12 9 (IA C valve ) an d
PCM .
Repai r ope n in th e wir e betwee n
IA C valv e an d PGM-F I mai n relay . Wir
e sid e o f femal e terminal s
Repai r ope n o r shor t i n th e wir e
betwee n PC M (AS ) an d IA C valve .
Replac e th e IA C valve .
ProCarManuals.com
Page 172 of 1954

Emission Contro l Syste m
Exhaus t Ga s Recirculatio n (EGR ) Syste m (cont'd )
The HD S o r th e sca n tool indicate s Diagnosti c Trouble Code (DTC ) P0404 : An insufficien t lift o f th e Exhaus t Gas
Recirculatio n (EGR ) valve .
Is DT C P040 4 indicated ?NO
YE S
Chec k fo r vacuu m to th e EG Rvalve :1. Disconnec t th e No . 1 1 hos e fro mthe EG R valve .2. Connec t vacuu m pump/gaug e
t o th e hose .
3. Star t th e engin e an d le t i t idle .
Intermitten t failure , syste m is O K
a t thi s time . Chec k fo r poo r con -
nection s o r loos e terminal s a t
C251 , C25 4 (locate d a t righ t shoc k
tower) , C10 7 (EG R valve ) an d
PCM .
Is ther e an y vacuum ?NO
VACUU M PUMP/GAUGE , 0-3 0 in.H g
A973 X - 04 1 - XXXX X
YES
No. 1 1 VACUU M
HOS E
Chec k fo r a malfunctio n i n th e
EG R valv e vacuu m contro l
solenoid valve :1. Disconnec t th e contro l bo x 4 P
connector .
2 . Rechec k th e No . 1 1 hos e fo r
vacuum . (T
o pag e 11-86 )
(T o pag e 11-86 )
(cont'd )
11-85
— Th e MI L ha s bee n reporte d on .
— DT C P040 4 is stored .
Proble m verification :
1 . D o th e PC M Rese t Procedure .
2 . Connec t th e SC S servic e con -
nector .
3. Star t th e engine . Hol d th eengin e a t 3,00 0 rp m wit h n o
loa d (i n Par k o r neutral ) unti l
th e radiato r fa n come s on .
4 . Driv e th e vehicl e o n th e roa d fo r
abou t 1 0 minutes . Tr y t o kee pthe engin e spee d i n th e 1,70 0 -
2,50 0 rp m range .
ProCarManuals.com
Page 177 of 1954

Emission Control System
Exhaust Gas Recirculation (EGR) System (cont'd)
The HDS or the scan tool indicates Diagnostic Trouble Code (DTC) P0406: A high voltage problem in the
Exhaust Gas Recirculation (EGR) valve position sensor circuit.
— The MIL has been reported on.
— DTC P0406 is stored.
Problem verification:
1. Do the PCM Reset Procedure.
2. Turn the ignition switch ON (II).
Is DTC P0406 indicated?
YES
Check for an open in the EGR
valve position sensor:
1. Turn the ignition switch OFF.
2. Disconnect the EGR valve
position sensor connector.
3. Turn the ignition switch ON (II).
4. Measure voltage between the
EGR valve position sensor 3P
connector terminals No. 1 and
No. 3.
Is there about 5 V?
NO
Check for open in the wire (SG2
line):
Measure voltage between PCM
connector terminals D22 and D21.
Is there about 5 V?
NO
Substitute a known-good PCM
and recheck. If symptom/indica-
tion goes away, replace the origi-
nal
PCM.
NO
Intermittent failure, system is OK
at this time. Check for poor con-
nections or loose terminals at
C251, C254 (located at right shock
tower), C107 (EGR valve) and
PCM.
YES
Replace the EGR valve.
Repair open in the wire between
PCM (D22) and EGR valve posi-
tion sensor.
11-90ProCarManuals.com