wheel bolts ACURA TL 1995 Service Repair Manual

A/T Gea r Positio n Switc h
Replacemen t
Make sur e lifts , jack s an d safet y stand s ar e
place d properly , an d hois t bracket s ar e attache d to th e
correc t positio n o n th e engin e (se e sectio n 1 ).
1 . Rais e th e fron t o f th e vehicle , an d suppor t i t wit h
safet y stand s (se e sectio n 1 ).
2 . Se t th e parkin g brake , an d bloc k bot h rea r wheel s
securely .
3. Shif t th e transmissio n t o th e position .
4 . Remov e th e shif t cabl e cove r mountin g bolts .
CLAM P
SHIF
T CABL ECOVERCONTRO LLEVER
CONTRO L SHAF T SHIF
T CONTRO L SOLENOI DVALVE/LINEA R SOLENOI DHARNESS CONNECTO R
5. Remov e th e A/ T gea r positio n switc h harnes s clam p
an d th e shif t contro l solenoi d valve/linea r solenoi d
harnes s connecto r fro m th e shif t cabl e cover .
6 . Remov e th e shif t cabl e cove r fro m th e transmissio n
housing .
7 . Remov e th e contro l lever .
8 . Remov e th e locknu t an d loc k washer .
9 . Disconnec t th e A/ T gea r positio n switc h harnes s
connecto r an d harnes s clamp , the n remov e th e A/ T
gea r positio n switc h fro m th e contro l shaft .
10. Se t a ne w A/ T gea r positio n switc h t o th e posi -
tio n a s shown .
NOTE: Th e A/ T gea r positio n switc h click s in th e
position .
POSITIO N MAR K
A/ T GEA R POSITIO N
SWITC H CONTRO
L SHAF T
HOL E
11. Se t th e contro l shaf t t o th e position .
CONTROL SHAF T
(cont'd )
LOCKNU T
LOCK WASHE RReplace.
A/T GEA R POSITIO N
SWITC H
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Lower Valv e Bod y Assembl y
Removal/Installatio n
Make sur e lifts , jack s an d safet y stand s ar e
place d properly , an d hois t bracket s ar e attache d to th e
correc t positio n o n th e engin e (se e sectio n 1 ).
SEALIN G WASHE RReplace.
DRAIN PLU G18 x 1. 5 m m49 N- m (5. 0 kg f m , 3 6 Ibf-ft )
5. Remov e th e shif t cabl e cove r mountin g bolts , the n
remov e th e A/ T gea r positio n switc h harnes s clam p
an d th e shif t contro l solenoid/linea r solenoi d har -
nes s connecto r fro m th e shif t cabl e cover .
6x 1.0m m12N-m(1.2kgf-m ,8.7 Ibf-ft )
SHIF T CABL E
COVER
SHIFT CONTRO L SOLENOI D
VALVE/LINEA R SOLENOI D
HARNES S CONNECTO R
6. Remov e th e shif t cabl e cove r fro m th e transmissio n
housing.
7. Disconnec t th e shif t contro l solenoid/linea r solenoi d
harnes s connector . 8
. Remov e th e shif t contro l solenoid/linea r solenoi d
harnes s connecto r stop .
, . .12 N- m ( 1. 2 kg f -m ,8.7 Ibf-ft )
CONNECTO R STO P
DOWE L PI N
O-RIN G
Replac e
O-RINGReplac e
DOWEL PI N DOWE
L PI N
LOWE R VALV E
BOD Y ASSEMBL Y
6x 1.0m m12N-m(1.2kgf-m ,
8. 7 Ibf-ft )
AT F STRAINE R
6x 1. 0 m m12 N- m (1.2 kgf-m ,
8. 7 Ibf-ft )
AT F PA N GASKE T
Replace .
DOWEL PI N
AT F PA N
6x 1.0m m12N-m(1.2kgf-m ,
8. 7 Ibf-ft )
9. Remov e th e AT F pa n (1 4 bolts) .
10 . Remov e th e AT F straine r (thre e bolts) .
11 . Remov e th e lowe r valv e bod y assembl y (si x bolts )
whil e pushin g th e connecto r ou t o f th e transmissio n
housing .
12 . Clea n th e inle t openin g o f th e AT F straine r
thoroughl y wit h compresse d air , the n chec k tha t i t i s
in goo d condition , an d th e inle t openin g i s no t
clogged .
13. Replac e th e AT F straine r i f i t i s clogge d o r dam -
aged.
NOTE : Th e AT F straine r ca n b e reuse d i f i t i s no t
clogged .
14 . Instal l th e lowe r valv e bod y assembly in th e revers e
orde r o f removal .
1
. Rais e th e fron t o f th e vehicle , an d suppor t i t wit h
safet y stand s (se e sectio n 1 ).
2 . Se t th e parkin g brake , an d bloc k bot h rea r wheel s
securely .
3. Shif t th e transmissio n t o th e position .
4 . Remov e th e drai n plug , an d drai n th e automati c
transmissio n flui d (ATF) . Reinstal l th e drai n plu g
wit h a ne w sealin g washer .
CLAMP
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Differential Assembl y
Removal
• Mak e sur e jack s an d safet y stand s ar e place d properly ,
an d hois t bracket s ar e attache d to correc t position s o n
th e engine .
• Appl y parkin g brak e an d bloc k rea r wheel s s o th e
vehicl e wil l no t rol l of f stand s an d fal l o n yo u whil e
workin g unde r it .
CAUTION : Us e fende r cover s t o avoi d damagin g painte d
surfaces .
1. Remov e th e drai n plug , an d drai n th e differentia l oi l
(se e pag e 15-4 ).
2 . Remov e th e driveshaft s an d intermediat e shaf t (se e
sectio n 16 ).
3 . Remov e th e 3 6 m m sealin g bolt , the n disconnec t
th e extensio n shaf t fro m th e differentia l usin g th e
specia l tool .
NOTE : Shif t th e transmissio n int o th e positio n t o
loc k th e secondar y gear .
36 m m SEALIN G
BOL T SE
T RIN GReplace .
EXTENSIO N SHAF T PULLE R
07LA C-PW5010 0 o r
07LAC-PW5010 1
EXTENSION SHAF T
4. Remov e th e splas h shield .
SPLAS H
SHIEL D
5. Remov e th e lowe r plate , the n reinstal l th e steerin g
gearbo x mountin g bolts .
STEERIN G GEARBO XMOUNTING BOLT S59 N- m (6. 0 kgf-m ,
4. 3 Ibf-ft ) LOWE
R PLAT E
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Steering Gearbo x
Remova l
NOTE: Us e solven t an d a brus h t o was h of f an y oi l an d
dir t fro m th e valv e bod y unit , it s lines , an d th e en d o f
th e gearbox . Blo w dr y wit h compresse d air .
1 . Drai n th e powe r steerin g flui d (refe r t o th e '9 5 - 9 8
Acur a 2.5T L Servic e Manual , P/ N 61SW504) .
2 . Rais e th e fron t o f vehicle , an d suppor t i t o n safet y
stand s in th e prope r locations .
3 . Remov e th e fron t wheels .
4 . Remov e th e driver' s airba g assembl y an d steerin g
whee l (refe r t o th e '9 5 - 9 8 Acur a 2.5T L Servic e
Manual , P/ N 61SW504) :
5 . Remov e th e cotte r pi n fro m th e castl e nut , an d
remov e th e nut .
6 . Instal l th e 1 2 m m he x nu t o n th e bal l joint . B e sur e
tha t th e 1 2 m m he x nu t i s flus h wit h th e bal l join t
pi n end , o r th e threade d sectio n o f th e bal l join t pi n
migh t b e damage d b y th e specia l tool .
NOTE : Remov e th e bal l join t usin g th e Bal l Join t
Remover , 2 8 m m (07MA C - SL00200) . Refe r t o pag e
18- 8 fo r ho w to us e th e bal l join t remover .
7 . Separat e th e tie-ro d bal l join t an d knuckl e usin g th e
specia l tool .
CAUTION : Avoi d damagin g th e bal l join t boot .
12 m m HE X NU TCOTTE R PI NReplace .
CASTLE NU T
BAL L JOIN T REMOVER ,
28 m m07MA C-SL0020 0
8. Fro m th e engin e compartment , remov e th e steerin g
join t lowe r bolt , an d mov e th e join t towar d th e col -
umn .
STEERIN G JOIN T LOWE R BOL T
9. Remov e th e splas h guard .
NOTE : Som e splas h guar d mountin g bolt s ar e als o
use d a s gearbo x mountin g bolts . Th e gearbo x wil l
tilt to th e sid e whe n thes e bolts are removed .
SPLASH GUAR D
SPLAS H GUAR D
MOUNTIN G BOLT S GEARBO
X MOUNTIN G
BOLTS
10. Remov e th e lin e clamp s an d lin e mountin g cush -
ions fro m th e gearbox .
LINE CLAMP SLINE MOUNTIN GCUSHIONS
LINE CLAM P
STEERIN
G JOIN T
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Steering Gearbox

Installation

CAUTION: Be careful not to bend or damage cylinder

lines A and B or the four fluid lines when installing the

gearbox.

1. Install the mount cushion on the right side.

2. Loosely install the mounting bracket on the cushion

with the two gearbox mounting bolts.

MOUNT CUSHION

STEERING GEARBOX

GEARBOX MOUNTING BOLTS

38 N-m (3.9 kgf-m, 28 Ibf-ft)

Loosely install.

3. Center the steering rack within its stroke.
4. Install the steering joint, and reconnect the steering

shaft and pinion shaft.

NOTE: Make sure the steering joint is connected as

follows:

a. Insert the upper end of the steering joint onto the

steering shaft (line up the bolt hole with the flat on

the shaft), and loosely install the upper joint bolt,

b. Slip the lower end of the steering joint onto the

pinion shaft (line up the bolt hole with the

groove around the shaft), and loosely install the

lower joint bolt.

Be sure that the lower joint bolt is securely in the

groove in the pinion shaft,

c. Pull on the steering joint to make sure that the

steering joint is fully seated. Then tighten the

joint bolts.

STEERING JOINT
STEERING JOINT BOLTS

2.2 N-m (2.2 kgf-m, 16 Ibf-ft)

UPPER JOINT BOLT

Bolt must line up

with flat on shaft.

Flat portion.

Groove.
STEERING

SHAFT

PINION

SHAFT
STEERING JOINT

LOWER JOINT BOLT

Bolt must line up with

groove around on shaft.

5. Center the cable reel by first rotating it clockwise

until it stops. Then rotate it counterclockwise

(approximately two turns) until the arrow mark on

the label points straight up.

Reinstall the steering wheel (refer to the '95 - 98

Acura 2.5TL Service Manual, P/N 61SW504):ProCarManuals.com

1. Loose n th e whee l nut s slightly .
2. Rais e th e fron t o f th e vehicle , an d suppor t i t wit h
safet y stand s in th e prope r location s (se e sectio n 1 ).
3 . Remov e th e whee l nut s an d fron t wheel .
4 . Rais e th e lockin g ta b o n th e spindl e nut , the n
remov e th e nut .
WHEE L NU T110 N- m(11 kgf-m , 8 0 Ibf-ft )
SPINDL E NU T 2 4 x 1. 5 m m
245 N- m(25 kgf-m , 18 1 Ibf-ft )
Replace .
NOTE :
• Befor e installin g th e spindl e nut , appl yengin e oi l t o th e seating surface o f th e nut .• Afte r tightening , us e a drif t t o stak e spindl eshoulde r agains t th e spindle .
5. Remov e th e brak e hos e mountin g bolts .
BRAK E HOS E
9.8 N- m(1.0 kgf-m , 7 Ibf-ft )
N-m(2. 2 kgf-m , 1 6 Ibf-ft )
6. Remov e th e whee l senso r fro m th e knuckle .
NOTE : D o no t disconnec t th e whee l senso r connec -
tor.
9.8 N- m (1. 0 kgf-m , 7 Ibf-ft )
SENSO R MOUNTIN GBOLTS9.8 N- m(1.0 kgf-m , 7 Ibf-ft ) WHEE
L SENSO R
7. Remov e th e calipe r bracke t mountin g bolts , an d
han g th e calipe r assembl y t o on e side .
CAUTION : T o preven t accidenta l damag e t o th e
calipe r o r brak e hose , us e a shor t piec e o f wir e t o
han g th e calipe r fro m th e under-carriage .
CALIPER BRACKE T MOUNTIN G BOLT S12 x 1.2 5 mm110 N- m (1 1 kgf-m , 8 0 Ibf-ft )
Knuckle Removal
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Airbag

Replacement (cont'd)

CAUTION: Be sure to install the SRS wiring so that it is

not pinched or interfering with other parts.

5. Install the new airbags:

Driver's Side: Place the driver's airbag in the steering

wheel, and secure it with new Torx bolts.

TORX BOLTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Replace.

Use a Torx T30 bit.

DRIVER'S AIRBAG
Front Passenger's Side:

Place the front passenger's airbag into the dash-

board.

Tighten the middle airbag mounting nut, then install

the bracket and four mounting nuts.

Tighten the two outer airbag mounting nuts first,

then tighten the two bracket mounting nuts.

FRONT PASSENGER'S

AIRBAG

FRONT PASSENGER'S

AIRBAG MOUNTING NUT

(MIDDLE)

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Replace.

BRACKET

MOUNTING NUTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Replace.

FRONT PASSENGER'S

AIRBAG

MOUNTING NUTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Replace.ProCarManuals.com

Cable Ree l
Replacemen t
Store a remove d airba g wit h th e pa d sur -
fac e up . I f th e airba g i s improperl y store d fac e down ,
accidenta l deploymen t coul d prope l th e uni t wit h
enoug h forc e to caus e seriou s injury .
CAUTION :
Alway s disconnec t th e airba g connecto r whe n th e
SR S mai n harnes s is disconnected .
D o no t disassembl e o r tampe r wit h th e airbag .
NOTE : Carefull y inspec t th e airba g befor e installin g it .
D o no t instal l a n airba g tha t show s sign s o f bein g
droppe d o r improperl y handled , suc h a s dents , crack s o r
deformation .
1 . Mak e sur e yo u hav e th e anti-thef t cod e fo r th e
radio , the n writ e dow n th e frequencie s fo r th e
radio' s prese t buttons .
2. Disconnec t th e batter y negativ e cable , the n discon -
nec t th e positiv e cabl e fro m th e battery , an d wai t a t
leas t thre e minutes .
3 . Remov e th e acces s pane l fro m th e steerin g wheel ,
the n disconnec t th e 2 P connecto r betwee n th e driv -
er' s airba g an d cabl e reel .
DRIVER' SAIRBAG
CABLE REE L
2 P CONNECTO R
ACCESSPANEL
DRIVER' S AIRBA G
2 P CONNECTO R
4. Mak e sur e th e wheel s ar e aligne d straigh t ahead .
5 . Remov e th e dashboar d lowe r cover .
6 . Remov e th e driver' s airba g assembl y fro m th e
steerin g whee l (tw o T3 0 Tor x bolts) .
TORX BOLT S
Us e a Tor x T3 0 bit .
DRIVER' SAIRBAG
DASHBOAR D LOWE R COVE R
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17. Tighten the steering wheel bolt to the specified

torque. Then install the driver's airbag.

TORX BOLTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Replace.

Use a Torx T30 bit.

STEERING WHEEL BOLT

38 N-m (3.9 kgf-m, 28 Ibf-ft)
DRIVER'S

AIRBAG

18. Attach the cable reel 2P connector to the connector

holder. Then install the dashboard lower cover.

CONNECTOR

HOLDER

CABLE REEL

2P CONNECTOR

SRS
MAIN

HARNESS

DASHBOARD LOWER COVER
19. Reconnect the driver's airbag 2P connector to the

cable reel 2P connector, and reinstall the access

panel on the steering wheel.

20. Reconnect the battery positive cable, then the nega-

tive cable.

21. After installing the cable reel, confirm proper sys-

tem operation:

Turn the ignition ON (II); the SRS indicator light

should come on for about six seconds and then

go
off.

Make sure both horn buttons work.

Make sure the headlight and wiper switches

work.

Go for a test drive, and make sure the cruise con-

trol switches work.

22. Enter the anti-theft code for the radio, then enter the

customer's radio station presets.ProCarManuals.com

8. Install the new SRS unit.

TORX BOLTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Use a Torx T30 bit.

Replace.

SRS MAIN HARNESS

18P CONNECTOR

TORX BOLTS

9.8 N-m (1.0 kgf-m, 7.2 Ibf-ft)

Use a Torx T30 bit.

Replace.

9. Connect the SRS main harness 18P connector to the

SRS unit, then push it into position until it clicks.

10. Reinstall the radio panel bracket and radio panel

assembly.

11. Reinstall the dashboard center trim and center con-

sole.
12. Reconnect the driver's airbag 2P connector to the

cable reel 2P connector, and reinstall the access

panel on the steering wheel.

13. Reconnect the front passenger's airbag connector

to the SRS main harness, then reinstall the glove

box.

14. Reconnect the battery positive cable, then the nega-

tive cable.

15. After installing the SRS unit, confirm proper system

operation: Turn the ignition switch ON (II); the SRS

indicator light should come on for about six sec-

onds and then go off.

16. Enter the anti-theft code for the radio, then enter the

customer's radio station presets.ProCarManuals.com