technical specifications Alfa Romeo 159 2009 Owner handbook (in English)

225
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
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INDEX
CORRECT USE
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DASHBOARD
AND
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CAR
MAINTENANCE
35 70 105 140 175
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SERVICE SCHEDULE
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators, hazard lights,
boot lights, passenger compartment lights, glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation,adjust nozzles if required
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts, underbody protection,
pipes and hoses (exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness
and lubrication
Check and top up, if required, fluid levels (brakes/hydraulic clutch,
power steering, windscreen washer, battery, engine coolant, etc.)
Check and adjust handbrake lever stroke
Sight inspect accessory drive belt conditions (except 1.8 version)
Sight inspect accessory drive belt conditions (1.8 version)
Sight inspect timing belt conditions (1.8 version)
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SAFETY
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EMERGENCY
TECHNICAL
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INDEX
CORRECT USE
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DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
35 70 105 140 175
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Thousands of km
Check and adjust tappet clearance (1.9 JTDM8v version)
Check and adjust tappet clearance, if required (1.8 version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check engine control system operation (through diagnosis socket)
Replace accessory drive belt/s (except 1.8 version)
Replace accessory drive belt/s (1.8 version)
Replace timing belt (1.8 version) (*)
Replace timing belt (diesel versions) (*)
Change spark plugs (petrol versions except 1.8)
Change spark plugs (1.8 version)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (diesel versions)
Change front transmission gear oil (3.2 JTS 4x4 versions)
Change engine oil and oil filter (1.8 petrol versions) (or every 12 months)
Changing engine oil and oil filter (petrol versions excluding 1.8 version)
(or every 24 months) (***)
Change engine oil and oil filter (dieselversions with DPF) (**)
(or every 24 months)
Change engine oil and oil filter (dieselversions without DPF)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city,
idling for a long time) or in any case every 5 years.
(**) Engine oil and oil filter shall actually be changed according to the conditions of use of the car and it is indicated by the relevant warning light or
message (where provided) on the instrument panel.
(***) If the car is mainly used for town driving or in particularly harsh climate conditions and has a low annual mileage, the engine oil and filter should
be changed every 12 months.
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CAR
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USE OF THE CAR
UNDER HEAVY
CONDITIONS
Should prevailing use of the car be un-
der one of the following specially heavy
conditions:
❒ trailer or caravan towing;
❒ dusty roads;
❒ short distances (less than 7-8 km)
and repeated with external temper-
atures below zero;
❒ frequently idling engines or long dis-
tance low speed driving (e.g.: door-
to-door deliveries) or in case of a long
term inactivity;
❒ urban routes;
carry out checks more frequently than
required on Service Schedule:
❒ check front disk brake pad conditions
and wear;
❒ check cleanness of bonnet and boot
locks and lever cleanness and lubri-
cation;
❒ sight inspect the conditions of: en-
gine, gearbox, transmission, pipes
and hoses (exhaust - fuel - brakes),
rubber parts (boots, sleeves, bushes,
etc.);
❒ check battery charge and fluid level
(electrolyte);
❒ visual check on various drive belt con-
ditions;
❒ change engine oil and oil filter, if re-
quired;
❒ check and replace pollen filter, if re-
quired;
❒ check and replace air cleaner, if re-
quired.
PERIODICAL CHECKS
Every 1,000 km or before long jour-
neys, check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒ tyre pressure and conditions.
❒ check light system operation (head-
lights, direction indicators, hazard
lights, etc.);
❒ check windscreen wiper/washer op-
eration and windscreen/rear window
blade position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Se-
leniaproducts, designed and produced
specifically for Alfa Romeo cars (see
table “Capacities” in section “Techni-
cal specifications”).
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CHECKING
FLUID LEVELS
For refilling amounts refer to Technical
Specifications section.
1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant -
6.Power steering fluid
fig. 2 - 1.9 JTS - 2.2 JTS versionsA0E0161m
Never smoke while
working in the engine
compartment; gas and inflam-
mable vapours may be pre-
sent, with the risk of fire.
WARNING
When topping up take
care not to confuse the
various types of fluids:
they are all incompatible with
one another and could serious-
ly damage the car.
A0E0374mfig. 1 - 1.8 version
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fig. 3 - 3.2 JTS versionA0E0038m
fig. 4 - 1.9 JTDM8v - 1.9 JTDM16v versionsA0E0162m
1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant
6.Power steering fluid 1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant
6.Power steering fluid
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fig. 5 - 2.4 JTDMversionA0E0203m
1.Engine oil - 2.Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant
6.Power steering fluid
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MAINTENANCEENGINE OIL
Fig. 6: 1.8 version
Fig. 7: 1.9 JTS - 2.2 JTS versions
Fig. 8: 3.2 JTS version
Fig. 9: 1.9 JTD
M8V-
1.9 JTD
M16Vversions
Fig. 10: 2.4 JTD
MversionChecking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with
the car parked on level ground.
Remove the dipstick Aand clean it, put it
back in completely, remove it and check
that the level is within the MINand
MAXmarks on the dipstick. The gap be-
tween the MINandMAXmarks cor-
responds to about one litre of oil.
A0E0018mfig. 7
A0E0069mfig. 8
A0E0233mfig. 9
A0E0202mfig. 10A0E0400mfig. 6
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Engine oil consumption
Max engine oil consumption is usually
400 grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered sta-
bilised after the first 5000 - 6000 km.
IMPORTANTThe oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANTDo not add oil with
specifications other than that already
in the engine. Topping up engine oil
If the oil level is near or even below the
MINmark, add oil through the filler
neckB, until reaching the MAXmark.
Oil level shall never exceed the MAX
mark.
IMPORTANT If a routine check re-
veals that the oil level is above the
MAXmark, contact Alfa Romeo Au-
thorized Services to have the correct lev-
el restored.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after
turning it off before you check the level.
When the engine is hot,
take care when work-
ing inside the engine compart-
ment to avoid burns. Remem-
ber that when the engine is
hot, the fan may cut in: danger
of injury. Scarves, ties and
other loose clothing might be
pulled by moving parts.
WARNING
Used engine oil and fil-
ter contain harmful sub-
stances for the environ-
ment. Contact Alfa Romeo Au-
thorized Services to have the oil
and filter changed.
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233
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ENGINE COOLANT FLUID
fig. 11
If the level is low, pour slowly a mixture
of 50% distilled water and 50%
PARAFLU UPthrough the filler neck
A.
A 50% mixture of distilled water and
PARAFLU UP gives freeze protection
to –35°C.
Unter besonders strengen klimatischen
Bedingungen empfehlen wir eine Mis-
chung aus 60% PARAFLU UPund
40% demineralisiertem Wasser.
A0E0017mfig. 11
The cooling system uses
PARAFLU UP that shall
be used for topping up
and that cannot be mixed with
other types of fluids. Should
other fluids be added, do not
start the engine and contact Al-
fa Romeo Authorized Services
as soon as possible.
Do not remove the
reservoir cap when the
engine is hot: you risk scalding
yourself.
WARNING
The cooling system is
pressurised. If neces-
sary, replace the cap only with
another genuine one, other-
wise system efficiency could
be compromised.
WARNING
WINDSCREEN/HEADLIGHT
WASHER FLUID fig. 12
To top up, remove the cap Aand then
pour a mixture of water and TUTELA
PROFESSIONAL SC 35, in the fol-
lowing concentrations:
❒30%TUTELA PROFESSIONAL
SC 35and 70% water in summer;
❒50%TUTELA PROFESSIONAL
SC 35 and 50% water in winter.
In case of temperatures below –20°C,
use undiluted TUTELA PROFES-
SIONAL SC 35.
A0E0029mfig. 12
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234
SAFETY
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CAR
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Do not travel with the
windscreen washer
reservoir empty. The wind-
screen washer is fundamental
for improving visibility.
WARNING
Certain commercial ad-
ditives for windscreen
washers are inflammable. The
engine compartment contains
hot components which may set
it on fire.
WARNINGPOWER STEERING FLUID
fig. 13-14
Check that the fluid level in the reservoir
is at maximum level: this operation shall
be carried out with the car on level sur-
face, engine not running and cold.
Check that the fluid level is at the MAX
mark on the reservoir or at the top mark
(maximum level) shown on the dipstick
under the reservoir cap.
A0E0027mfig. 13 1.8 - 1.9 JTS - 2.2 JTS -
2.4 JTDMversions
A0E0234mfig. 14 3.2 JTS - 1.9 JTDM8V-
1.9 JTDM16Vversions
If the fluid level in the reservoir is below
the specified level, top up as follows:
❒start the engine and wait until the flu-
id level in the reservoir has stabilized;
❒with the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards;
❒top up until reaching the MAXmark
then refit the cap.
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