ESP Alfa Romeo 159 2010 Owner handbook (in English)

196
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
GENERAL INSTRUCTIONS
❒When a light is not working, check
that the corresponding fuse is intact
before changing a bulb. For the lo-
cation of fuses, refer to the paragraph
“If a fuse blows” in this section;
❒ Before changing a bulb check the con-
tacts for oxidation;
❒ Burnt bulbs must be replaced by oth-
ers of the same type and power;
❒Always check the height of the head-
light beam after changing a bulb.
IMPORTANTThe headlight inner sur-
face may be lightly misted over: this is
not a fault but a natural fact due to low
temperature and the level of air humid-
ity. It will disappear as soon the head-
lights are turned on. The presence of
drops inside the headlights means wa-
ter infiltration, therefore contact Alfa
Romeo Authorized Services.
WHEN NEEDING TO CHANGE A BULB
Modifications or re-
pairs to the electrical
system (electronic control
units) carried out incorrectly
and without bearing the fea-
tures of the system in mind
can cause malfunctions with
the risk of fire.
WARNING
Due to high voltage,
the bulb of (Bixenon)
gas-discharge headlights must
only be replaced by experts:
danger of death! Contact Alfa
Romeo Authorized Services.
WARNING
Halogen bulbs contain
pressurised gas which,
if broken, may cause small
fragments of glass to be pro-
jected outwards.
WARNING
Halogen bulbs must be
handled touching only
the metallic part. If the trans-
parent bulb is touched with the
fingers, its lighting intensity is
reduced and life of the bulb
may be compromised. If
touched accidentally, rub the
bulb with a cloth moistened
with alcohol and allow to dry.
WARNING
181-222 Alfa 159 GB 3-12-2009 14:10 Pagina 196

210
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
FUSE LOCATION
Fuses are grouped into four fuse boxes
to be found respectively on the dash-
board, on the battery positive pole, near
the battery and inside the boot (right-
hand side).
Fuse box on the dashboard
To gain access to the fuses in the fuse
box on the dashboard, loosen the fas-
tening screw A-fig. 55and remove
the cover B.
A0E0157mfig. 55
A0E0124mfig. 56
181-222 Alfa 159 GB 3-12-2009 14:10 Pagina 210

215
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
USERS FUSE AMPERE FIGURE
Climate control system fan (1.8 140 HP versions) F02 (MAXI-FUSE) 40 60
Climate control system fan (2.2 JTS Selespeed versions) F02 (MAXI-FUSE) 50 60
Electric steering lock F03 (MAXI-FUSE) 20 60
Brake branch point (pump) F04 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (ABS version) F05 (MAXI-FUSE) 40 60
Brake branch point (solenoid valve) (VDC version) F05 (MAXI-FUSE) 20 60
Radiator fan (low speed) (1.8 140 HP, 2.2 JTS Selespeed versions)F06 (MAXI-FUSE) 40 60
Radiator fan (high speed) F07 (MAXI-FUSE) 50 60
Additional heater supply (passenger compartment water heating 300W)
(diesel versions) F08 30 60
Headlight washer F09 20 60
Horns F10 15 60
Climate control system compressor F19 7.5 60
Rear window heating F20 20 60
181-222 Alfa 159 GB 3-12-2009 14:10 Pagina 215

222
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
IN AN
EMERGENCY
Do not start the engine
when towing the car.
WARNING
Before fitting the hook,
clean accurately its
threaded seat. Before starting
to tow, make sure to have
tighten the hook.
WARNING
Before starting to tow,
disengage the steering
lock (see paragraph “Ignition de-
vice” in section “Dashboard and
controls”). When towing, re-
member that without the help of
the brake booster and power
steering, a greater effort is re-
quired on the pedal and steer-
ing wheel. Do not use flexible ca-
bles for towing and avoid jerks.
During towing operations make
sure that fastening the joint to
the car does not damage the
components in contact with it.
When towing the car, you must
comply with the specific traffic
regulations regarding the tow
ring and how to tow on the road.
WARNING
The front and rear tow
hooks must only be
used for emergency situations
on the road. The vehicle may
be towed for short distances
when a dedicated device is
used in compliance with the
Highway Code (rigid bar), in
order to move the vehicle on
the road in preparation for
towing by a tow truck Tow
hooks MUST NOT be used to
tow vehicles off the road or
where there are obstacles
and/or for towing operations
using cables or other non-rigid
devices. Respecting the above
conditions, towing must only
take place with two vehicles
(one towing, the other towed)
travelling as far as possible in
alignment along the same cen-
treline.
WARNING
181-222 Alfa 159 GB 3-12-2009 14:10 Pagina 222

35 70 105 140 175
●●●●●
●
●●●●●
●●●●●
●●●●●
●
●
●
●
●
●
●●
●●
●●
●
●●●●●
●●●●●
●●●●●
●●
●●●●●
Thousands of km
Check and adjust tappet clearance (1.9 JTDM8v version)
Check and adjust tappet clearance, if required (1.8 140 HP version)
Check exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check engine control system operation (through diagnosis socket)
Replace accessory drive belt/s (except 1.8 140 HP version)
Replace accessory drive belt/s (1.8 140 HP version)
Replace timing belt (1.8 140 HP version) (*)
Replace timing belt (1750 TURBO BENZINA version) (*)
Replace timing belt (diesel versions) (*)
Change spark plugs (3.2 JTS and 2.2 JTS Selespeed versions)
Change spark plugs (1.8 140 HP and 1750 TURBO BENZINA versions)
Replace diesel fuel filter (diesel versions)
Change air cleaner cartridge
Change front transmission gear oil (3.2 JTS 4x4 versions)
Change engine oil and oil filter (1.8 140 HP versions) (or every 12 months)
Change engine oil and oil filter (1750 TURBO BENZINA versions) (**)
(or every 12 months)
Change engine oil and oil filter (3.2 JTS and 2.2 JTS Selespeed versions)
(or every 24 months) (***)
Change engine oil and oil filter (diesel versions with DPF) (**)
(or every 24 months)
Change engine oil and oil filter (diesel versions without DPF)
(or every 24 months)
Change brake fluid (or every 24 months)
Change pollen filter (or every 24 months)
(*) Regardless of the km covered, the timing belt shall be replaced every 4 years for particularly demanding use (cold climates, driving in the city,
idling for a long time) or in any case every 5 years.
(**) The engine oil and the filter must be changed when the instrument panel warning light comes on (see “Warning lights and Messages” chapter)
and in all cases every 24 months.
If the car is mainly used for town driving or in particularly harsh climate conditions and has a low annual mileage, the engine oil and filter should
be changed every 12 months.
CAR
MAINTENANCE
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
INDEX
TECHNICAL
SPECIFICATIONS
IN AN
EMERGENCY
WARNING
LIGHTS AND
MESSAGES
SAFETY
DEVICES
226
223-248 Alfa 159 GB 3-12-2009 14:11 Pagina 226

229
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
fig. 3/a - 3.2 JTS versionA0E0038m
1.Engine oil - 2. Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant
6.Power steering fluid
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
fig. 3 - 2.2 JTS Selespeed versionA0E0161m
1.Engine oil - 2. Battery
3.Brake fluid - 4.Windscreen washer
fluid - 5.Engine coolant
6.Power steering fluid
223-248 Alfa 159 GB 3-12-2009 14:11 Pagina 229

ENGINE OIL
Fig. 7: 1.8 140 HP version
Fig. 8: 1750 TURBO BENZINA version
Fig. 8/a: 2.2 JTS Selespeed version
Fig. 9: 3.2 JTS version
Fig. 10: 1.9 JTD
M8V-
1.9 JTD
M16Vversions
Fig. 11: 2.0 JTD
Mversion
Fig. 12: 2.4 JTD
MversionChecking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with
the car parked on level ground.
Remove the dipstick Aand clean it, put it
back in completely, remove it and check
that the level is within the MIN and
MAXmarks on the dipstick. The gap be-
tween the MINand MAX marks cor-
responds to about one litre of oil.
CAR
MAINTENANCE
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
INDEX
TECHNICAL
SPECIFICATIONS
IN AN
EMERGENCY
WARNING
LIGHTS AND
MESSAGES
SAFETY
DEVICES
232
A0E0856mfig. 8A0E0069mfig. 9
A0E0233mfig. 10
A0E0855mfig. 11A0E0400mfig. 7
A0E0202mfig. 12
A0E0018mfig. 8/a
223-248 Alfa 159 GB 3-12-2009 14:11 Pagina 232

235
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
CAR
MAINTENANCE
Do not travel with the
windscreen washer
reservoir empty. The wind-
screen washer is fundamental
for improving visibility.
WARNING
Certain commercial ad-
ditives for windscreen
washers are inflammable. The
engine compartment contains
hot components which may set
it on fire.
WARNING
POWER STEERING FLUID
fig. 15-16
Check that the fluid level in the reservoir
is at maximum level: this operation shall
be carried out with the car on level sur-
face, engine not running and cold.
Check that the fluid level is at the MAX
mark on the reservoir or at the top mark
(maximum level) shown on the dipstick
under the reservoir cap.
A0E0027mfig. 15 - 1.8 140 CV -
1750 TURBO BENZINA -
2.2 JTS Selespeed - 2.4 JTD
Mversions
A0E0234mfig. 16 - 3.2 JTS - 1.9 JTDM8V-
1.9 JTDM16V- 2.0 JTDMversions
If the fluid level in the reservoir is below
the specified level, top up as follows:
❒start the engine and wait until the flu-
id level in the reservoir has stabilized;
❒with the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards;
❒top up until reaching the MAXmark
then refit the cap.IMPORTANTFor this operation it is
however recommended to always con-
tact Alfa Romeo Authorized Services.
Do not allow the pow-
er steering fluid to
touch the hot parts of the en-
gine: it is inflammable.
WARNING
223-248 Alfa 159 GB 3-12-2009 14:11 Pagina 235

CAR
MAINTENANCE
DASHBOARD
AND
CONTROLS
CORRECT USE
OF THE CAR
INDEX
TECHNICAL
SPECIFICATIONS
IN AN
EMERGENCY
WARNING
LIGHTS AND
MESSAGES
SAFETY
DEVICES
237
AIR FILTER/
POLLEN FILTER
Air cleaner or pollen filter replacement
shall be carried out at Alfa Romeo Au-
thorized Services.
BATTERY
The battery does not require top ups of
distilled water to replenish the elec-
trolyte. A periodic check carried out at
an Alfa Romeo Authorised Services is,
however, necessary to check efficien-
cy.
IMPORTANTThe charge in the bat-
tery should be checked at the start of
winter to limit the risk of electrolyte
freezing. This check should be carried
out more frequently if the car is used
mainly for short trips, or if it is fitted with
accessories that permanently absorb
electricity also with the ignition key re-
moved, especially in the case of after
market accessories.
The liquid in the bat-
tery is poisonous and
corrosive. Avoid contact with
eyes and skin. Do not bring
naked flames or possible
sources of sparks near to the
battery: risk of fire and ex-
plosion.
WARNING
After connecting/dis-
connecting the battery,
wait for 3 minutes at
least before fitting the electronic
key into the ignition device in
order to allow the climate con-
trol system control unit to reset
the positions of the electric ac-
tuators that adjust air temper-
ature and distribution.
Running the battery
with low fluid level can
damage the battery beyond
repair and could also cause its
explosion.
WARNING
223-248 Alfa 159 GB 3-12-2009 14:11 Pagina 237

253
SAFETY
DEVICES
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
INDEX
CORRECT USE
OF THE CAR
DASHBOARD
AND
CONTROLS
TECHNICAL SPECIFICATIONS
3.2 JTS
939A000
Otto
6 in 60° V
4
89 X 85.6
3195
191
260
6200
322
32.8
4500
BOSCH
HR7MPP152
Unleaded petrol
95 RON
(Specification EN228) 1.8
140 HP
939A4000
Otto
4 in line
4
80.5 x 88.2
1796
103
140
6500
175
17.8
3800
BOSCH
FQR8 LEU2
Unleaded petrol
95 RON
(Specification EN228)
To change plugs contact Alfa Romeo Authorized Services.
2.2 JTS (*)
939A5000
Otto
4 in line
4
86 X 94.6
2198
136
185
6500
230
23.4
4500
NGKFR5CP
Unleaded petrol
95 RON
(Specification EN228)
(*) Selespeed version
ENGINE
GENERAL
Engine code
Cycle
Number and layout of cylinders
Valves per cylinder
Piston bore and stroke mm
Total displacement cm3
Maximum power (EEC) kW
HP
corresponding ratio rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio rpm
Spark plugs
Fuel
1750 TURBO BENZINA
939B1000
Otto
4 in line
4
83.0 x 80.5
1742
147
200
5000
320
32.6
1400
NGK
ILKAR7D6G
Unleaded petrol
95 RON
(Specification EN228)
249-270 Alfa 159 GB 3-12-2009 15:51 Pagina 253