maintenance schedule Alfa Romeo 166 2007 Owner handbook (in English)

4
ACCESSORY ELECTRICAL DEVICES
If after purchasing the car you wish to install accessories that need an electrical supply (with the risk of gradually draining
the battery), contact Alfa Romeo Authorised Services who will assess the overall electrical absorption and check whether the
car system is able to withstand the load required.

CODE CARD
Keep it in a safe place, not in the car. It is advisable to always keep the electronic code on the CODE card with you in case
emergency starting is necessary.
SCHEDULED SERVICING
Correct maintenance makes it possible to preserve vehicle peformance levels and safety, respect for the environment and
low running costs unaltered over the course of time.
THE OWNER HANDBOOK...
…you will find important information, advice and warnings for correct use, driving safety and vehicle maintenance over
time. Pay particular attention to the symbols
"(personal safety) #(protecting the environment) â(vehicle safety).
RESPECTING THE ENVIRONMENT
The vehicle is fitted with a system that allows continuous diagnosis of the components correlated with emissions to ensure
better respect for the environment.

148ECONOMY AND
ENVIRONMENT-
FRIENDLY DRIVING
How you use and how you drive your
vehicle directly influence fuel consump-
tion and environmental impact.
By following a few simple guidelines
and without incising on the “liveliness”
of the vehicle, it is possible to avoid dam-
aging the environment and often, at the
same time, to limit fuel consumption.
The following helpful suggestions will al-
low you to save in running costs and re-
duce harmful emissions.
GENERAL CONSIDERATIONS
Vehicle maintenance
The conditions of the vehicle are an im-
portant factor which affects fuel consump-
tion as well as driving tranquillity and the
life of the car itself. For this reason, care
should be given to maintenance, having
the checks and adjustments given in the
scheduled maintenance programme car-
ried out (see ... spark plugs, idle speed,
air/fuel oil filter, timing).
Tyres
Check the tyre pressure at least every 4
weeks: if the pressure is too low, consump-
tion increases as resistance to rolling is
higher. It should also be underlined that in
these conditions, tyre wear increases re-
sulting in poor handling and lower safety. Drive at a moderate
speed when snow chains
have been fitted to the
wheels. Avoid potholes, steps and
pavements, and do not drive for
long stretches on snow-free roads,
otherwise you risk damaging the
tyres, suspension and steering.
Snow chains can be fit-
ted only on wheels with
6.5J x 16” rims and
215/55 R16 tyres or 7.5J x 17”
rims and 225/45 R17 tyres.
(*) Pour versions/marchè lorsqu’il
est prèvu pneus 205/55 R16.

150
CONDITIONS OF USE
Cold starting
Brief and frequent cold starts do not al-
low the engine to reach the optimum op-
erating temperature. This leads to a sig-
nificant increase in consumption (from
+15% up to +30% in the urban cycle)
and in the emission of pollutants.
Traffic situations and road
conditions
Rather high consumption levels are
linked with heavy traffic situations, for ex-
ample in slow-moving queues with the
frequent use of low gears or in big towns
with many traffic lights.
Also winding mountain roads and rough
roads adversely affect consumption lev-
els.
Halts in the traffic
During prolonged halts (e.g. level cross-
ings) it is advisable to switch the engine
off.
PROTECTING EMISSION
REDUCING DEVICES
The correct operation of the anti-pollu-
tion devices not only guarantees respect
for the environment but also has a great
influence on vehicle performance.
These devices should be kept in good
condition to permit economical and eco-
logical use of your vehicle.
The programmed Maintenance Schedule
should be carefully followed.
For petrol engines, only unleaded fuel
should be used.
If starting is difficult,
do not insist with pro-
longed attempts. Do not
push, tow or coast start the ve-
hicle: these may all damage the
catalysts. Top speed
Fuel consumption increases considerably
with the speed of the car: it is helpful to
observe that passing from 90 to 120
km/h consumption increases by + 30%.
Also maintain the most uniform possible
speed, avoiding superfluous braking and
accelerating which cost fuel while increas-
ing emission levels. You are therefore ad-
vised to adopt a “smooth” driving style.
trying to anticipate manoeuvres to avoid
imminent danger and respect safety dis-
tances to avoid having to slow down
abruptly.
Acceleration
Violent accelerating bringing the engine
to high rpm has a considerable adverse
effect on consumption and emission lev-
els; it is wise to accelerate gradually with-
out exceeding the maximum permissible
torque.

201
The best way to preserve the performance and safety characteris-
tics of your vehicle is to have it periodically inspected and main-
tained.
It may often be necessary to perform the maintenance op-
erations marked with the symbol illustrated previously in order to
avoid invalidation of the warranty cover.
The following pages contain the Programmed Maintenance Sched-
ule and describe the most common checks and inspections which
are fundamental to a correct maintenance schedule.
These operations should be carried out at the intervals indicated in
the Programmed Maintenance Schedule.PROGRAMMED MAINTENANCE..............................................................page 202
PROGRAMMED MAINTENANCE SCHEDULE
....................................................204
ANNUAL INSPECTION PLAN
..............................................................................206
CHECKING LEVELS
................................................................................................209
AIR CLEANER
...........................................................................................................218
DIESEL FILTER
.........................................................................................................219
DUST/POLLEN FILTER
...........................................................................................219
BATTERY
....................................................................................................................219
ELECTRONIC CONTROL UNITS
............................................................................223
SPARK PLUGS
..........................................................................................................224
WINDSCREEN WIPER BLADES
............................................................................224
SPRAY JETS
..............................................................................................................225
BODYWORK
.............................................................................................................225
INTERIOR FITTINGS
...............................................................................................228
CAR MAINTENANCE

204
PROGRAMMED MAINTENANCE SCHEDULE
thousands of kilometres
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction indicators, hazard lights, boot lights,
passenger compartment lights, glovebox lights, warning lights, etc.)
Check windscreen wiper/washer operation, adjust nozzles if required
Check windscreen/rear window blade position/wear
Check front disk brake pad conditions and wear and wear indicator operation
Check rear disk brake pad conditions and wear
Sight inspect the conditions of: body external parts, underbody protection, pipes and hoses
(exhaust - fuel - brakes), rubber parts (boots, sleeves, bushes, etc.)
Check cleanness of locks, bonnet and boot and lever cleanness and lubrication
Check condition of timing drive belt
Sight check for conditions of Poly-V accessory drive belt
Check and adjust handbrake lever stroke
Check engine exhaust emissions (petrol versions)
Check exhaust emissions/smoke (diesel versions)
Check antievaporation system (petrol versions)20 40 60 80 100 120 140 160 180
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207
IMPORTANT - Engine oil
Change the engine oil more frequently
than stated in the Scheduled Mainte-
nance Programme if the car is used pre-
vailingly in one of the following particular-
ly harsh conditions:
– trailer or caravan towing
– dusty roads
– short, repeated journeys (less than 7-
8 km) with an outside temperature of be-
low freezing point.
– engine idling frequently or driving
long distances at low speed (e.g. taxi or
door-to-door deliveries) or in the case of
prolonged inactivity.
IMPORTANT - Air cleaner
Using the car on dusty roads, change
the air cleaner more frequently than stat-
ed in the Scheduled Maintenance Pro-
gramme.
For any doubts about the intervals be-
tween engine oil and air cleaner changes
in relation to how the car is used, contact
Authorised Alfa Romeo Services.IMPORTANT - Fuel oil filter
The variety of the degree of purity of
the fuel oil in commerce may make it
necessary to change the fuel oil filter
more frequently than stated in the Sched-
uled Maintenance Programme. If the en-
gine is “sobbing” it is a sign that the fil-
ter needs changing.
IMPORTANT - Pollen filter
If the car is used frequently in dusty or
heavily polluted environments, you are
recommended to change the activated
carbon filtering element more frequently;
in particular, it should be changed if a
lower flow of air admitted to the passen-
ger compartment is noted.IMPORTANT - Batteries
You are recommended to have the bat-
tery charge conditions checked, prefer-
ably at the onset of winter, to avoid the
possibility of freezing the electrolyte.
This check should be carried out more
frequently if the car is used prevailingly
for short journeys, or if it is fitted with
services that absorb high amounts of cur-
rent permanently with the ignition key
off, especially if installed in the after mar-
ket.
In the case of use of the car in hot cli-
mates or particularly harsh conditions, it
is wise to check the level of the battery
fluid (electrolyte) at more frequent inter-
vals than stated in the Scheduled Mainte-
nance Programme.
IMPORTANT - Remote control
If when pressing the remote control but-
ton of the key, the operating led on the
key flashes briefly only once, the battery
need replacing with other of the same
type.

218
Any attempt to clean
the air cleaner may
cause serious engine
damage.
If they are not carried
out correctly and with
the due precautions, the
operations involving cleaner re-
placement described herein may
compromise the safety of the
car. This operation should be car-
ried out by Alfa Romeo Autho-
rized Services.
AIR CLEANER
The air cleaner is connected to the tem-
perature and air flow sensors which send
the electrical signals needed for correct
operation of the injection and ignition sys-
tem to the control unit.
It must therefore always be in perfect
conditions to ensure correct operation of
the engine, low consumption and exhaust
emission levels.When the car is habitu-
ally driven in dusty ar-
eas, the cleaner should
be changed at shorter intervals
than those given in the Pro-
grammed Maintenance Schedule.
IMPORTANT When topping up use
the special detergents available in the
shops ensuring that they contain antis-
cale and antifreeze properties.
If in doubt contact Alfa Romeo Autho-
rized Services who will be able to recom-
mend the most suitable products.
Do not travel with the
windscreen washer
reservoir empty: the action of the
windscreen washer is fundamental
for improving vision.
WARNING

219
DUST/POLLEN FILTER
The filter mechanically/electrostatically
filters the air provided that the windows
are shut.
The dust/pollen filter should be checked
over once a year by Alfa Romeo Autho-
rized Service station preferably at the be-
ginning of the summer.
If the vehicle is habitually driven in
cities, motorways or on dusty roads the
system should be checked over more of-
ten than specified in the Programmed
Maintenance Schedule.
IMPORTANT If the filter is not re-
placed the efficiency of the climate con-
trol system may be seriously compro-
mised.
DIESEL FILTER
DRAINING CONDENSATION
WATER
BATTERY
The battery is housed on the left-hand
side of the boot, protected by a cover.
On versions without navigation system
and without CD player, access to the bat-
tery is gained by slackening the knob
(A-fig. 14) and removing the battery
cover.
On versions with navigation system and
/or CD player, access to the battery is
gained by slackening the knobs (A-fig.
15) and removing the cover (B). Water in the supply cir-
cuit can seriously dam-
age the whole injection
system and cause malfunctions
to engine operation. Should the
warning lamp c, contact as
soon as possible the Alfa Romeo
Authorised Service for drainage
operations.
fig. 14
341PGSm

224
– Insert a new blade passing it through
the curved top of the arm (A) through
the slot.
– Lift the blade to clamp tab (B) of the
coupling spring with the curved top of the
arm.
IMPORTANT The blades may differ
according to the versions. In any case,
follow the instructions provided in the
packs available as spares from Alfa
Romeo Authorized Services.WINDSCREEN WIPER
BLADES
(fig. 17)
Periodically clean the wiper blades and
ensure that they are not damaged. If the
rubber blades are bent of worn in parts
they should be replaced, as follows:
– Press the tab (B) of the blade catch
spring and push the blade towards the
base of the arm (A).
– When the catch spring has been freed
from the curved top of the arm, withdraw
the blade from the arm through the slot. The spark plugs must be
changed at intervals
given in the Pro-
grammed Maintenance Schedule.
Only use spark plugs of the spec-
ified type (see table of “Fuel
Supply and Ignition” in the
“Technical specifications” chap-
ter): if the thermal grade is inad-
equate, or the foreseen life is
not guaranteed inconveniences
may result.
SPARK PLUGS
If the engine is running unevenly have
the spark plugs checked by Alfa Romeo
Authorized Services.
624PGSm
fig. 17

264
Engine starting ..............................134
EOBD (system) ..............................113
First aid kit ..................................199
Fluids and lubricants ......................243
Fog lamps ......................................93
"Follow me home" device ................60
Front roof lamp..............................100
Fuel consumption ..........................240
Fuel flap ........................................94
Fuel oil filter ..................................219
Fuel reserve ....................................73
Fuel tank cap ................................127
Fuses and relays ............................186
Gear shift ......................................95
Getting to know your car........11
Glovebox ........................................98
Handbrake ....................................95
Hazard warning lights ......................93Headlamps ....................................110
Headrests........................................33
High beam headlamps ......................58
Identification data..................232
In an emergency ............................157
In the event of an accident ..............198
Inside rear-view mirror ......................36
Installation of electric/
electronic devices ......................156
Instrument cluster ............................12
Instrument light dimmer ....................94
Interior equipment ............................96
Interior maintenance ......................228
Keys............................................ 16
Level checking ..............................209
Light switch ....................................57
Low beam headlamps ......................58
Luggage compartment ....................110
Maintenance
- Additional operations ................206
- Annual Inspection Programme ....206
- Maintenance programme ..........204
- Scheduled Maintenance ............202
Mileage recorder ..............................70
Number plate lights ......................179
Oddments compartments........103-104
Oddment compartment light ............183
Parking ......................................138
Parking lights ..................................58
Parking sensors................................67
Performance ..................................239
Pollen/dust filter ......................90-219
Position lights ..................................58
Power steering ..............................142
Power windows ..............................38