warning light Alfa Romeo Giulia 2016 Workshop Manual

A punctured tyre or a burnt-out bulb?
At times, a problem may interfere with our journey.
The pages on emergencies can help you to deal with critical
situations independently and with calm.
In an emergency we recommend that you call the freephone
number found in the Warranty Booklet.
It is also possible to call the national or international universal
freephone number to search for the nearest Alfa Romeo
Dealership.
IN AN EMERGENCY
HAZARD WARNING LIGHTS.......................122
REPLACING A BULB............................122
REPLACING FUSES . ...........................127
TIRE REPAIR KIT . .............................132
EMERGENCY STARTING.........................134
FUEL CUT-OFF SYSTEM.........................137
BROKEN-DOWN VEHICLE TOWING . . ................138
TOWING THE VEHICLE ..........................138

HAZARD WARNING LIGHTS
CONTROL
48)
Press the fig. 118 button to switch the
hazard warning lights on/off.
When the hazard warning lights are on,
the
andwarning lights flash.
When you need to move away from the
vehicle to look for help, the hazard
warning lights will continue flashing even
if the ignition device is in the STOP
position.
IMPORTANT The use of hazard warning
lights is governed by the highway code of
the country you are driving in: comply
with legal requirements.
Emergency braking
The hazard lights are switched on and
warning lights
andappear on the
instrument panel in case of emergency
braking and according to the mode
selected by the “Alfa DNA™” selector.
When the "Alfa DNA™" selector is in
position "n" or "a", the activation
threshold of the hazard warning lights is
higher; on the other hand, in position "d"
the sensitivity of the activation is lower
than that in the "n" and "a" modes.
The lights switch off automatically when
emergency braking ceases.
IMPORTANT
48)A prolonged use of the hazard warning
lights may discharge the battery.
REPLACING A BULB
119) 120) 121)
49)
GENERAL INSTRUCTIONSBefore replacing a bulb check the
contacts for oxidation;
replace blown bulbs with others of the
same type and power;
after replacing a headlight bulb,
always check its alignment;
when a light is not working, check that
the corresponding fuse is intact before
changing the bulb. For the location of
fuses, refer to the paragraph "If a fuse
blows" in this chapter.
IMPORTANT In some particular climate
conditions such as low temperature,
humidity or after washing the car, a thin
condensation layer may form on the
internal surfaces of the front and rear
headlights. This phenomenon will
disappear after switching on the
headlights
11808016S0001EM
122
IN AN EMERGENCY

pull out the bulb-bulb holder unit from
the headlight body by turning it
anticlockwise fig. 129;
remove the bulb by sliding it off the
bulb holder
install the new bulb, making sure it is
correctly inserted in the bulb holder;
then insert the bulb, bulb holder and
connector assembly in the housing on the
headlight body and turn it clockwise,
making sure that it is locked correctly;
refit the cover by tightening the two
fixing screws.
Front light cluster with main
beam/dipped beam Xenon gas
discharge headlights
To replace the bulbs of the main beam
headlights/dipped headlights contact an
Alfa Romeo Dealership
WARNING
119)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER OF
SCALDING!
120)Modifications or repairs to the electric
system that are not carried out properly or
do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
121)Halogen bulbs contain pressurised gas,
in the case of breakage they may burst
causing glass fragments to be projected
outwards.
IMPORTANT
49)Halogen bulbs must be handled holding
the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan of
the bulb. In the event of accidental contact,
wipe the bulb with a cloth moistened with
alcohol and let the bulb dry.
REPLACING FUSES
INTRODUCTION
122) 123) 124) 125) 126)
50) 51)
Fuses protect the electrical system: they
intervene (blow) in the event of a failure
or improper action on the system.
Fuse extracting pliers
To replace a fuse, use the pliers hooked
to the boot fusebox cover fig. 130.
Grab the pliers from the upper tabs,
press them and extract the pliers pulling
upwards.
The pliers fig. 131 have two different
ends, specifically designed to remove the
different types of fuses present in the
vehicle.
1: MINI fuse;
2: J-CASE fuse.
12808026S0021EM
12908026S0022EM
13008036S0053EM
127

SCHEDULED SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has planned
a series of checks and services at fixed
distance intervals and, for
versions/markets, where provided, at
fixed time intervals, as described in the
Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tyre pressure, etc.).
Scheduled Servicing is offered by an Alfa
Romeo Dealership according to a set
time schedule. If, during each operation,
in addition to the ones scheduled, the
need arises for further replacements or
repairs, these may be carried out with the
owner's explicit consent only.
IMPORTANT Scheduled Servicing
Coupons are required by the
Manufacturer. Failure to have them
carried out may invalidate the warranty.
It is advisable to inform the Alfa Romeo
Dealership of any small operating
irregularities without waiting for the next
service.
PERIODIC CHECKS
Every year or every600mi (1,000 km) or
before long trips check and, if necessary,
top up:
engine coolant level;
brake fluid level (if insufficient, see an
Alfa Romeo dealership as soon as
possible);
windscreen washer fluid level;
tyre inflation pressure and condition;
operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.);
operation of screen washing/wiping
system and positioning/wear of wiper
blades.
Every1,800mi (3,000 km), check and
top up if required: engine oil level.
HEAVY USAGE OF THE CAR
If the vehicle is used under one of the
following conditions:
dusty roads;
short, repeated journeys (less than
4-5 mi (7-8 km)) at sub-zero outside
temperatures;
engine often idling or driving long
distances at low speeds or long periods
of inactivity;
in the event of a long period of
inactivity;
the following checks must be carried outmore often than indicated in the
Scheduled Servicing Plan:
check front and rear disc brake pad
condition and wear;
check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
visually inspect conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust/fuel system/brakes) and rubber
elements (gaiters/sleeves/bushes, etc.);
check battery charge and battery fluid
level (electrolyte);
visually inspect conditions of the
accessory drive belts;
check and, if necessary, change engine
oil and replace oil filter;
check and, if necessary, replace pollen
filter;
check and, if necessary, replace air
cleaner;
check and, if necessary, replace the
Bad Fuel fuel filter (where available).
142
SERVICING AND CARE

SCHEDULED SERVICING PLAN (2.2 JTD diesel engine versions)
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 mi (200,000 km)/10 years, must be cyclically repeated
starting from the first interval, thus following the same intervals as before.
Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check battery charge status with the proper instrument●●●●●●●●●●
Check tyre condition/wear and adjust pressure, if necessary.
Check the Tyre Repair Kit recharge condition and expiry date●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, boot, passenger
compartment, glove compartment, instrument panel warning
lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (1)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation (2)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check position/wear of front windscreen wiper blade●●●●●
(1) Top up using the fluids indicated in the “Fluids and lubricants” paragraph of the “Technical data” chapter and only after checking that the system is
intact.
(2) If the vehicle diagnostics shows the oil to be degraded to less than 20%, replacing the engine oil and filter is advised.
143

Thousands of miles12 24 36 48 60 72 84 96 108 120
Thousands of kilometres20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front/rear disc brake
pads and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)●●
Visually inspect the toothed timing drive belt●●
Change engine oil and replace oil filter(3)
Replace Transfer Case oil (for AWD versions)
●
Replace engine oil centrifuge filter (blow-by)(8)●●
Replace accessory drive belt/s(4)
Replace the toothed timing drive belt(4)
(3) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the
warning light or message in the instrument panel. In all cases, never exceed 2 year/24,000 mi (40,000 km). If the car is used mainly for urban
driving or fuel not strictly compliant with European Specifications EN590 is used, it is advisable to change the oil and replace the filter every
year/12,000 mi (20,000 km).
(8) Heavy conditions (urban driving, long periods of idling): the recommended maximum distance is 36,000 mi (60,000 km). Regardless of distance,
change every 3 years together with the accessory belt.
(4) Areas that are not dusty: recommended maximum mileage 60,000 mi (100,000 km). The belt must be replaced every 5 years, regardless of
distance travelled. Dusty areas and/or heavy conditions (cold climates, urban driving, long periods of idling): the recommended maximum distance
is 36,000 mi (60,000 km). The belt must be replaced every 3 years, regardless of distance travelled.
144
SERVICING AND CARE

ENGINE OIL
144)
56)
The engine oil level can be seen on the
instrument panel display every time the
engine is started, or on the Connect
system display by activating on the main
menu (MENU button) the following
functions in sequence: “Apps”; “My Car”
and “Oil Level”.
The oil level can also be checked
manually.
Manual gearbox: checking oil level
2.2 JTD Engine
Have this operation performed at an Alfa
Romeo Dealership.
Engine oil consumption
57)
4)
The maximum engine oil consumption is
usually 0.55 pounds (250 grams) every
620 mi (1,000 km). When the vehicle is
new, the engine needs to be run in;
therefore the engine oil consumption can
only be considered stabilised after the
first 3,100 - 3,730 mi (5,000 -
6,000 km).
ENGINE COOLANT FLUID
145)
58)
If the level is too low, unscrew the cap of
reservoir 2 and add the fluid described in
the "Technical Specifications" chapter.
WASHER FLUID FOR WINDSCREEN/
HEADLIGHTS
146) 147)
The windscreen and headlights washer
fluid reservoir (where available) is
equipped with a telescopic filler.
If the level is too low, remove reservoir
cap 4 and lift the filler then add the fluid
described in the "Technical
Specifications" chapter.
IMPORTANT The headlight washing
system will not work if the liquid level is
low (situation indicated by the symbol on
the instrument panel display). The
windscreen washer will keep working. On
vehicles equipped with headlight
washers, Where provided, there is a
reference notch on the dipstick: ONLY
the windscreen/rear window washer
operates with the level below this
reference.
BRAKE FLUID
Check that the fluid is at the max. level. If
the liquid level in the tank is insufficient,
contact an Alfa Romeo Dealership to
have the system checked.
AUTOMATIC TRANSMISSION
ACTIVATIONSYSTEM OIL
4)
The transmission control oil level should
only be checked at an Alfa Romeo
Dealership.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
Useful advice for extending the life of
your battery
To avoid draining your battery and make
it last longer, observe the following
instructions:
when you park the car, ensure that the
doors, tailgate and bonnet are closed
properly, to prevent any lights from
remaining on inside the passenger's
compartment;
switch off all roof lights inside the car:
the car is however equipped with a
system which switches all internal lights
off automatically;
do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running;
before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the car, you wish to
install electrical accessories which
require permanent electrical supply (e.g.
alarm, etc.) or accessories which
147

influence the electrical supply
requirements, contact an Alfa Romeo
Dealership, whose qualified staff will
evaluate the overall electrical
consumption.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and then put it back
to the central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).BATTERY
148) 149) 150) 151)
59)
6)
The battery does not require the
electrolyte to be topped up with distilled
water. A periodic check carried out at an
Alfa Romeo Dealership is, however,
necessary to check efficiency.
Follow the battery manufacturer's
instructions for maintenance.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to indicate
this. To carry out this procedure, simply
turn the steering wheel all the way from
one end to the other and place it back in
central position.
IMPORTANT If the charge level remains
under 50% for a long time, the battery is
damaged by sulphation, reducing its
capacity and efficiency at start-up. The
battery is also more prone to the risk of
freezing (at temperatures as high as 14
°F (-10°C)).
WARNING
142)Never smoke while working in the
engine compartment: gas and inflammable
vapours may be present, with the risk of fire.
143)Be very careful when working in the
engine compartment when the engine is hot:
you may get burned. Do not get too close to
the radiator cooling fan: the electric fan may
start; danger of injury. Scarves, ties and
other loose clothing might be pulled by
moving parts.
144)If the engine oil is being topped up, wait
for the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (where provided). WARNING:
risk of burns!
145)The cooling system is pressurised. If
necessary, only replace the plug with
another original or the operation of the
system may be adversely affected. Do not
remove the reservoir plug when the engine is
hot: you risk scalding yourself.
146)Do not travel with the windscreen
washer fluid reservoir empty: the
windscreen washer is essential for
improving visibility. Repeated operation of
the system without fluid could damage or
cause rapid deterioration of some system
components.
147)Some commercial additives for
windscreen washer fluid are flammable. The
engine compartment contains hot
components which may start a fire.
148)Battery fluid is poisonous and
corrosive. Avoid contact with the skin and
eyes. Keep open flames away from the
battery and do not use objects that might
create sparks: risk of explosion and fire.
148
SERVICING AND CARE

settings can be modified when this mode
is selected:
Headlight sensor;
Follow me;
Cornering lights;
Flash lights when locking;
Daytime running lights;
Courtesy lights;
Interior lights;
Automatic High Beam;
Restore settings.
Units & Language
To access the “Units and languages”
function, select it by turning the Rotary
Pad and press the Rotary Pad to activate.
The following settings can be modified
when this mode is selected:
Units;
Language;
Restore settings.
Clock & Date
To access the “Clock & Date” function,
select it by turning the Rotary Pad and
press the Rotary Pad to activate. The
following settings can be modified when
this mode is selected:
Sync with GPS Time;
Set time;
Time format;
Set Date;
Restore settings.
Safety
To
access
the
“Safety”
function,
select
it

by
turning
the
Rotary
Pad
and
press
the

Rotary
Pad
to
activate.
The
following
settings
can
be
modified

when
this
mode
is
selected:
Speed
Limiter
This
lets
you
activate/deactivate
the

function
warning
that
you
have
exceeded

the
set
speed.
Speed
Limiter
Speed
Lets
you
set
the

speed
limit
value.
By

turning
the
Rotary
Pad,
the
speed

increases
by
5
mph
(
Ú
km/h),
on
rotation,

from
a
minimum
of
20
mph
(30
km/h)
to
a

maximum
of
110
mph
(180
km/h).
Forward
Collision
Warning
Allows
you
to
select
the
intervention

readiness
for
the
anti-collision
system.

The
options
available

are:
"Status":
lets
you
activate/deactivate

the
system
(where
provided);
"Mode":
used
to
set
the
following

operating
modes:
Warning-brake,

Warning,
Off
(where
provided);
"Sensitivity":
allows
you
to
select
the

intervention
readiness
for
the
system

according
to
the
distance
of
the
obstacle

(near,
average,
far).
Lane
Departure
Warning
This
function
can
be
used
to
select

the
"readiness"
of
the
Lane
Departure
system to intervene. The options
available are:
“Sensitivity": allows you to select the
intervention readiness for the system
(high, low).
Blind Spot Alert
With this function, you can
activate/deactivate the acoustic signal
warning of objects in the blind spot of the
exterior rear view mirror.
Passenger airbag(where provided)
Lets you activate/deactivate the front
passenger airbag function. When the
function is accessed, the system will
detect the activation/deactivation state
of the airbags and confirm change of
state. Press the Rotary Pad to continue.
The air bag status is visible through the
LED next to the status icon on the
dashboard.
Passenger protection activated: the ON
LED switches on with a steady light.
Passenger protection deactivated: the
OFF LED switches on with a steady light.
Seat belt reminder
This function appears only if the seat belt
reminder was deactivated and allows to
reactivate it.
Driver assistance
To access the “Driver assistance”
function, select it by turning the Rotary
Pad and press the Rotary Pad to activate.
186
MULTIMEDIA

IMPORTANT INFORMATION AND RECOMMENDATIONS
WARNING
INTERIOR FITTINGS
Do not travel with the storage compartment open: it may injure the front seat occupants in the event of an accident.
The cigar lighter gets extremely hot. Handle it carefully and make sure that children don’t use it: risk of fire and/or burns.
Do not use the ashtray as a waste paper basket: it may catch fire in contact with cigarette stubs.
INTERIOR
Never use flammable products, such as petrol ether or rectified petrol to clean the inside of the car. The electrostatic charges which are generated
by rubbing during the cleaning operation may cause a fire.
Do not keep aerosol cans in the car: they might explode. Aerosol cans must not be exposed to a temperature exceeding 50°C. When the vehicle is
exposed to sunlight, the internal temperature can greatly exceed this value.
There must be no obstacles on the floor underneath the pedals; make sure that mats are always flat and do not interfere with the pedals.
Do not use aggressive organic substance such as: gasoline, kerosene, oil, acetone or solvents.
SUPPLY
Modifications or repairs to the supply system that are not carried out correctly or do not take the system technical specifications into account can
cause malfunctions leading to the risk of fire.
ENVIRONMENTAL PROTECTIONSYSTEMS
The catalytic converter and particulate filter (DPF) reach very high temperatures during operation. Therefore do not park the vehicle on flammable
materials (e.g. grass, dry leaves, pine needles, etc.): fire hazard.
IMPORTANT
EXTENDED CAR INACTIVITY
When you need to disconnect or remove the battery, do not close the boot. In order to avoid possible accidental closure, it is recommended to place
an obstacle (e.g. a cloth) on the lock that would physically avoid closure.
INTERIOR
Never use alcohol, petrols and derivatives to clean the dashboard and instrument panel lens.