engine Alfa Romeo Giulia 2017 Owners Manual

Maintenance Plan (2.9 V6 Engine)
Thousands of miles10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32
48
64
80
96
112
128
144
160
176
192
208
224
240
Check battery charge status with the proper instrument. ●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if
necessary. Check the tire repair kit recharge condition and
expiration date. ●●●●●●●●●
●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, deck lid, passenger
compartment, glove compartment, instrument panel
warning lights, etc.). ●●●●●●●●●
●●●●●●
Check and, if necessary, top up fluid levels
(1)●●●●●●●●● ●●●●●●
Check engine control system operation (via diagnostic
tool). ●●●●●●●●●
●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (sleeves, bushes, etc.). ●●●●●●●
Check position/wear of front windshield wiper blade. ●●●●●●●●
Check operation of the windshield wiper/washer system
and adjust nozzles, if necessary. ●●●●●●●●
(1) Top up using the fluids indicated in the “Fluids And Lubricants” section of the “Technical Specifications” chapter only after checking that the system is intact.
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SERVICING AND MAINTENANCE

Thousands of miles10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32
48
64
80
96
112
128
144
160
176
192
208
224
240
Check cleanliness of hood and luggage compartment
locks, cleanliness and lubrication of linkage. ●●●●●●●
Visually inspect conditions and wear of front/rear disc
brake pads and operation of pad wear indicators. ●●●●●●●●●
●●●●●●
Brake disc wear status check with diagnostic tool. ●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge. ●●●●●●●●●●●●●●●
Brake pads/brake discs replacement.
(2)
Visually inspect the condition and tensioning of the
accessory drive belt(s). ●●● ●●● ●●● ●●●
Change engine oil and replace oil filter. ●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
(3)
Replace air cleaner cartridge(4)●●●●●●●
Replace the additional fuel filter (if equipped). ●●●●●●●●●●●●●●●
Change the brake fluid.
(5)
(2) The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. It is advisable to check brake disc weight and thickness after each intensive use.
(3) Areas that are not dusty: recommended maximum mileage 36,000 miles (60,00 km). Regardless of the mileage, the belt must be replaced every 4 years. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of
the mileage, the belt must be replaced every 2 years.
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
(5) The brake fluid replacement has to be done every two years, irrespective of the mileage.
207

ENGINE COMPARTMENT
Checking Levels
2.9L V6 engine,
09026S0001EM
1 – Engine Oil Dipstick 4 – Windshield/Headlight Washer Fluid Reservoir Cap
2 – Engine Oil Filler 5 – Brake Fluid Reservoir Cap Access Cover
3 – Engine Coolant Reservoir Cap 6 – Intercooler Coolant Reservoir Cap
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ENGINE OIL
The engine oil level can be seen on the
instrument cluster display every time
the engine is started, or on the Connect
system display by activating on the
main menu (MENU button) the following
functions in sequence: “Apps”; “My
Car” and “Oil Level”.
Check on the display using the
6 notches that the oil level is between
the MIN and MAX level: 1 notch MIN
level, 6 notches MAX level.
If the oil level is close to or below the
MIN mark, add oil gradually through the
filler, considering that each notch
shown on the display corresponds to
approximately 8.8 fl oz (250 ml).
The oil level can also be checked
manually.
Caution!
Make sure not to add too much oil when
topping off the engine. Engine oil in excess
may damage the engine. Have the vehicle
checked. Never exceed the MAX level
when topping off engine oil. It is advisable
to check the oil level in intermediate steps
using the oil dipstick.
The oil level is not refreshed immediately on
the display after topping off. Consequently,
wait for the oil level to be refreshed on the
display and follow the procedure below.
Manual oil level checking
procedure
Check that the oil level is between the
MIN and MAX marks on dipstick, clean
it with a lint-free cloth and reinsert it.
Extract the dipstick again and check
that the level is between the MIN and
MAX marks.
Top-up and oil level indication
update on display
Ifaengineoiltop-offisneeded,inorder
to ensure the correct indication of the
oil level on the display, leave the car on
flat ground with the engine running for
approximately 5 minutes (temperature
higher than 176°F (80°C)) and proceed
with the process below:
Wait for five minutes, turn the ignition
to the ON mode without starting the
engine and wait for a few seconds. If
the indication is not correct after the
procedure, contact your authorized
dealer. Engine oil consumption
The maximum engine oil consumption
is usually 14.1 ounces (400 grams,
0.88 pounds) every 620 miles
(1,000 km). When the vehicle is new,
the engine needs to be run in; therefore
the engine oil consumption can only be
considered established after the first
3,100 - 3,730 miles (5,000 - 6,000 km).
Warning!
If the engine oil is being topped up, wait for
the engine to cool down before loosening
the filler cap, particularly for vehicles with
aluminium cap (if equipped). WARNING:
risk of burns!
Caution!
The oil level must never exceed the MAX
mark.
If the MAX mark is exceeded MAX (last
notch on the right turns red) after the fill-up,
go to your authorized dealer as soon as
possible to have the oil in excess removed.
Do not add oil with specifications different
from those of the oil already in the engine.
Used engine oil and oil filters contain
substances which are harmful to the
environment. To change the oil and filters,
we advise you to contact your authorized
dealer.
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Engine Coolant Fluid
If the level is too low, unscrew the cap
of reservoir and add the fluid described
in the "Technical Specifications"
chapter.
Washer Fluid For
Windshield/Headlights
The windshield and headlights washer
fluid reservoir (if equipped) has a
telescopic filler.
If the level is too low, remove reservoir
cap and lift the filler. Then, add the fluid
described in the "Technical
Specifications" chapter.
Note:
The headlight washing system will not
work if the liquid level is low (situation
indicated by the symbol on the
instrument panel display). The
windshield washer will keep working.
On vehicles equipped with headlight
washers, if equipped, there is a
reference notch on the dipstick: ONLY
the windshield/rear window washer
operates with the level below this
reference.
Brake Fluid
Check that the fluid is at the maximum
level. If the fluid level in the tank is low,
contact your authorized dealer to have
the system checked.
Automatic Transmission
Activation System Oil
The transmission control oil level should
only be checked at your authorized
dealer.
Useful Advice For
Extending The Life Of
Your Battery
To avoid draining your battery and
make it last longer, observe the
following instructions:
When you park the car, ensure that
the doors and trunk are closed properly
to prevent any lights from remaining on
inside the passenger's compartment.
Do not keep accessories (e.g. radio,
hazard warning lights, etc.) switched on
for a long time when the engine is not
running.
Before performing any operation on
the electrical system, disconnect the
negative battery cable.
If, after purchasing the car, you wish to
install electrical accessories that require
permanent electrical supply (e.g. alarm,
etc.), or accessories which influence the
electrical supply requirements, contact
your authorized dealer, whose qualified
staff will evaluate the overall electrical
consumption.
Caution!
If the charge level remains under 50% for a
long time, the battery may be damaged by
sulphation, reducing its capacity and
efficiency at start the vehicle. The battery is
also more prone to the risk of freezing (at
temperatures as high as 14°F (-10°C).
Note:
After the battery is disconnected, the
steering must be initialized. The
warning light on the instrument
panel switches on to indicate this. To
carry out this procedure, simply turn the
steering wheel all the way from one end
to the other, and then turn it back to the
central position.
211

DEALER SERVICE
The following pages contain
instructions on the required
maintenance from the technical
personnel who designed the vehicle.
In addition to these specific
maintenance instructions specified for
routine scheduled servicing, there are
other components which may require
periodic maintenance or replacement
over the vehicle’s life cycle.
Engine Oil
Engine Oil Level Check
To ensure correct engine lubrication, the
oil must always be kept at the
prescribed level (see "Engine
Compartment" in this chapter).
Check the oil level at regular intervals,
for example every 1864 miles
(3000 km).
It must be checked about five minutes
after stopping the engine, once full
operating temperature is reached. The
vehicle must also be parked on as level
a surface as possible.
Ensure that the oil level is within the
interval on the dipstick between the
minimum and maximum limits.
The engine oil level can be checked
using the Connect system. To access
the function, activate the main menu
(MENU button) and select the following
options in sequence: “Applications”;
“My Car”; “Oil level”.Changing the Engine Oil
See the "Maintenance Plan" for the
correct servicing intervals.
Choice of Engine Oil Type
To ensure optimal performance and
maximum protection in all operating
conditions, it is advisable to use solely
certified engine oils (see description in
"Fluid And Lubricants" in the "Technical
Specifications" chapter).
Additives for Engine Oil
It is strongly recommended not to use
additives (other than leak detection
dyes) with the engine oil.
The engine oil is a product designed
specially for the vehicle and its
performance may be deteriorated
through the use of further additives.
Disposal of Used Engine Oil and
Filters
For the disposal of the engine oil and
filters, contact the appropriate body to
determine local regulations.
Note:
Used engine oil disposed of incorrectly
may seriously harm the environment.
Engine Oil Filter
Replacing the Engine Oil Filter
The engine oil filter must be replaced
each time the engine oil is changed. It is
advised to replace it with a genuine spare
part, specifically designed for this vehicle.
Air Filter
Replacing the Air Cleaner
See the "Maintenance Plan" for the
correct servicing intervals. It is advised
to replace it with a genuine spare part,
specifically designed for this vehicle.
Air Conditioning System
Maintenance
To ensure the best possible
performance, the air conditioning
system must be checked and undergo
maintenance at an authorized dealer at
the beginning of the summer.
Caution!
Do not use chemicals to clean the air
conditioning system, since the internal
components may be damaged. This kind of
damage is not covered by warranty.
Replace The Cabin Air Filter
See the "Maintenance Plan" for the
correct servicing intervals. For cleaner
replacement, contact an authorized
dealer.
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SERVICING AND MAINTENANCE

Warning!
Use only refrigerants and compressor
lubricants approved by the manufacturer
for your air conditioning system. Some
unapproved refrigerants are flammable and
can explode, injuring you. Other
unapproved refrigerants or lubricants can
cause the system to fail, requiring costly
repairs. Refer to Warranty Information
Book, located in your owner’s information
kit, for further warranty information.
Lubricating Moving
Parts Of The Bodywork
Ensure that the locks and bodywork
junction points, including components
such as the seat guides, door hinges
(and rollers), trunk and hood are
periodically lubricated with
lithium-based grease to ensure correct,
silent operation and to protect them
from rust and wear.
Thoroughly clean the components,
eliminating every trace of dirt and dust.
After lubricating, eliminate excess oil
and grease. Also pay particular
attention to the hood closing devices,
to ensure correct operation. During
operations on the hood, to be carried
out with the engine cold, also
remember to check, clean and lubricate
the locking, release and safety devices.Lubricate the external lock barrels twice
a year. Apply a small amount of
high-quality lubricant directly into the
lock barrel.
If necessary, contact your authorized
dealer as soon as possible.
Windshield Wiper
Periodically clean the windshield and
rear window and rubber profile of the
windshield wiper blades, using a
sponge or a soft cloth and a
non-abrasive detergent. This eliminates
the salt or impurities accumulated when
driving.
Prolonged operation of the windshield
window wipers with dry glass may
cause the deterioration of the blades, in
addition to abrasion of the surface of
the glass. To eliminate the impurities on
the dry glass, always operate the
windshield washers.
In the event of very low outdoor
temperatures, below zero degrees,
ensure that the movement of the rubber
part in contact with the glass is not
obstructed. Use a suitable deicing
product to release it if required.
Avoid using the windshield wipers to
remove frost or ice.
Also avoid contact of the rubber profile
of the blades with petroleum derivatives
such as engine oil, gas, etc.
Warning!
Driving with worn windshield wiper blades
is a serious hazard, because visibility is
reduced in bad weather conditions.
Note:
The life of the windshield wiper blades
varies according to the usage
frequency. In any case, it is advised to
replace the blades approximately once
a year. When the blades are worn,
noise, marks on the glass or streaks of
water may be noticed. In the presence
of these conditions, clean the
windshield wiper blades or, if necessary,
replace them.
Raising The Windshield Wiper
Blades ("Service Position"
Function)
The "service position" function allows
the driver to replace the windshield
wiper blades more easily. It is also
recommended to activate this function
when it is snowing and to make it easier
to remove any dirt deposits in the area
where the blades are normally
positioned, when washing.
Activation Of The Function
To activate this function, disable the
windshield wiper before setting the
ignition device to STOP.
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This function can only be activated
within two minutes of cycling the
ignition to STOP.
To activate this function, move the lever
upward for at least three seconds.
Function deactivation
The function is deactivated if:
Wait for longer than two minutes
before turning the ignition to the STOP
position, after having raised the lever
and starting the service procedure in
this way.
The ignition is cycled to position ON
and the windshield wiper control.
If, after using the function, the ignition is
set back to ON with the blades in a
position other than rest position (at the
base of the windshield), they will only
return to rest position following a
command given using the stalk (stalk
upwards, into unstable position) or when a speed of 3 mph (5 km/h) is
exceeded.
Replacing The Windshield Wiper
Blades
Proceed as follows:
Raise the wiper arm, press tab of
the attachment spring and remove
the blade from the arm.
Fit the new blade, inserting the tab
in the dedicated housing in the arm
and checking that it is
locked.Lower the wiper arm onto
the windshield.
Note:
Do not operate the windshield
wiper with the blades lifted from the
windshield.
Windshield Washer
The window washer nozzles are fixed. If
there is no jet of fluid, first check that there is fluid in the reservoir (see
paragraph “Engine compartment” in
this chapter).
Then, check that the nozzle holes are
not clogged; use a needle to unblock
them if necessary.
Exhaust System
Adequate maintenance of the engine
exhaust system represents the best
protection against leaks of carbon
monoxide into the passenger
compartment.
If an unusual noise from the exhaust or
the presence of smoke in the
passenger compartment is identified, or
if the underbody or rear section of the
vehicle have been damaged, have the
entire exhaust system and adjoining
09046S0001EMMultifunction Lever
09046S0002EMWiper Release Tab
09046S0003EMWindshield Washers
1 — Washer Nozzles
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SERVICING AND MAINTENANCE

bodywork areas checked at your
authorized dealer to identify any
components which are broken,
damaged, worn or have moved from
their correct fitting position.
Open welding or loose connections
may permit exhaust gas to enter the
passenger compartment.
Have the exhaust system checked
every time the vehicle is raised. Replace
the components where necessary (for
these operations, contact an authorized
dealer).
In normal operating conditions, the
catalytic converter does not require
maintenance. To ensure that it operates
correctly, however, and prevent it from
getting damaged, it is extremely
important that the engine operates
perfectly.
To minimize the risk of damaging the
catalytic converter, proceed as follows:
Do not stop the engine or deactivate
the ignition with gear engaged and
vehicle in motion.
Do not attempt to start the engine
by bump starting.
Do not persist in using the vehicle if
idling is very irregular or the operating
conditions are very notably irregular.
Warning!
Exhaust gases can injure or kill. They
contain carbon monoxide (CO), which is
colorless and odorless. Breathing it can
make you unconscious and can eventually
poison you.
A hot exhaust system can start a fire if
you park over materials that can burn.
Such materials might be grass or leaves
coming into contact with your exhaust
system. Do not park or operate your
vehicle in areas where your exhaust system
can contact anything that can burn.
Cooling System
Warning!
Turn vehicle off and disconnect the fan
motor lead before working near the radiator
cooling fan.
You or others can be badly burned by
hot engine coolant (antifreeze) or steam
from your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never open a cooling system
pressure cap when the radiator or coolant
bottle is hot.
Keep hands, tools, clothing, and jewelry
away from the radiator cooling fan when
the hood is raised. The fan starts
automatically and may start at any time,
whether the engine is running or not.
When working near the radiator cooling
fan, disconnect the fan motor lead or turn
the ignition to the OFF mode. The fan is
temperature controlled and can start at any
time the ignition is in the ON mode.
You or others can be badly burned by
hot engine coolant (antifreeze) or steam
from your radiator. If you see or hear steam
coming from under the hood, do not open
the hood until the radiator has had time to
cool. Never try to open a cooling system
pressure cap when the radiator is hot.
Engine Coolant Check
Check the engine coolant level every oil
change or before long trips.
If there are impurities in the engine
coolant, the system must be drained,
flushed and refilled: contact an
authorized dealer.
Check the front part of the condenser
to check for any build-up of insects,
leaves or other debris. Should it be
dirty, clean it by spraying delicately with
water.
Check the hoses of the engine cooling
system to ensure that the rubber has
not deteriorated and that there are no
cracks, tears, cuts or obstructions in
the expansion tank side and radiator
side connectors. Should there be any
217

doubt regarding leaks from the system
(e.g. if frequent top ups are required),
have the seal checked at an authorized
dealer.
With the engine off and at normal
operating temperature, check that the
cooling system radiator cap is closed
properly.
Warning!
Do not open hot engine cooling system.
Never add engine coolant (antifreeze) when
the engine is overheated. Do not loosen or
remove the cap to cool an overheated
engine. Heat causes pressure to build up in
the cooling system. To prevent scalding or
injury, do not remove the pressure cap
while the system is hot or under pressure.
Do not use a pressure cap other than
the one specified for your vehicle. Personal
injury or engine damage may result.
Note:
Before removing the engine coolant
reservoir cap, wait for the system to
cool down. Topping Up / Draining / Flushing
The Engine Coolant
If the engine coolant (antifreeze) is dirty,
have cleaning and flushing carried out
at an authorized dealer.
See the "Maintenance Plan" for the
correct servicing intervals.
Note:
For topping up, use a fluid with the
same characteristics as those
indicated in the "Fluids And
Lubricants" table (see "Technical
Specifications" chapter).
Do not use pure water,
alcohol-based coolants, corrosions
inhibitors or additional anti-rust
products because they may be
incompatible with the engine coolant
and cause the clogging of the radiator.
The use of propylene glycol-based
coolant is also not recommended.
Engine Cooling System Cap
To prevent loss of engine coolant, make
sure that the expansion tank cap is
closed. If it is open, screw it completely
until you reach/hear the click.
Periodically check the cap and clean it
from any foreign bodies that may have
deposited on the external surface.
Warning!
Never add coolant with the engine hot
or overheated.
Do not attempt to cool an overheated
engine by loosening or removing the cap.
The heat causes a considerable increase in
pressure in the cooling system.
To prevent damage to the engine, only
use the engine cooling circuit caps
provided.
Disposal of Used Engine Coolant
Disposal of engine coolant is subject to
legal requirements: contact the
appropriate body to determine local
regulations.
Note:
To prevent the fluid from being
ingested by children or animals, do
not keep it in open containers or pour
it on the ground. If ingested, contact a
doctor immediately. Eliminate any
traces of fluid from the ground
immediately.
When the vehicle stops after a short
trip, steam may be seen coming out
from front of the hood. This is a
normal phenomenon which is due to
the presence of rain, snow or a lot of
moisture on the surface of the radiator.
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SERVICING AND MAINTENANCE