brake Alfa Romeo Giulia 2017 Workshop Manual

TIRE REPAIR KIT —
IF EQUIPPED
Description
If a tire is punctured, you can make a
first emergency repair using the Tire
Repair Kit located in the rear storage
area under the load platform.
The Tire Repair Kit includes:
Sealant cartridge containing the
sealing fluid.
Filler tube.
Adhesive label with the writing "Max.
50 mph (80 km/h)”, to be attached in a
position easily visible to the driver (eg.
on the dashboard) after repairing the
tire.
Air compressor, complete with
pressure gauge and connectors.
An instruction leaflet for reference in
prompt and correct use of the Tire
Repair Kit, which must be then given to
the personnel dealing with the
sealant-treated tire.
A pair of protective gloves.
Some adaptors, for inflating different
elements.
Note: The sealing fluid is effective with
external temperatures of between -40°F
(-40°C) and 122°F (50°C). The sealing
fluid has an expiration date. To use the Tire Repair Kit, proceed as
follows:
1. Stop the vehicle in a position where
you can repair the tire safely. You
should be as far as possible from the
side of the road, and in a position that
is not dangerous for oncoming traffic.
Engage the hazard warning flashers,
remove the safety triangle from the
luggage compartment, and place it at a
suitable distance from the vehicle to
make other drivers aware of your
presence.
2. Verify that the valve stem (on the
wheel with the deflated tire) is in a
position that is near to the ground. This
will allow the tire repair kit hoses to
reach the valve stem and keep the tire
repair kit flat on the ground.
3. Shift the gear selector to PARK (P).
4. Apply the electric parking brake and
turn the engine OFF.
08066S0001EMTire Repair Kit Location08066S0002EMTire Repair Kit Components
1— Sealant Cartridge
2— Filler Tube
3— Adhesive Label
4— Air Compressor
192
IN CASE OF EMERGENCY

Inflation Procedure
Warning!
Do not attempt to seal a tire on the side
of the vehicle closest to traffic. Pull far
enough off the road to avoid the danger of
being hit when using the Tire Service Kit.
Do not use Tire Service Kit or drive the
vehicle under the following circumstances:
If the puncture in the tire tread is
approximately 1/4 inch (6 mm) or larger.
If the tire has any sidewall damage.
If the tire has any damage from driving
with extremely low tire pressure.
If the tire has any damage from driving
on a flat tire.
If the wheel has any damage.
If you are unsure of the condition of the
tire or the wheel.
Keep Tire Service Kit away from open
flames or heat sources.
A loose Tire Service Kit thrown forward
in a collision or hard stop could endanger
the occupants of the vehicle. Always stow
the Tire Service Kit in the place provided.
Failure to follow these warnings can result
in injuries that are serious or fatal to you,
your passengers, and others around you.
Take care not to allow the contents of
Tire Service Kit to come in contact with
hair, eyes, or clothing. Tire Service Kit
sealant is harmful if inhaled, swallowed, or
absorbed through the skin. It causes skin,
eye, and respiratory irritation. Flush
immediately with plenty of water if there is
any contact with eyes or skin. Change
clothing as soon as possible, if there is any
contact with clothing.
Tire Service Kit Sealant solution contains
latex. In case of an allergic reaction or rash,
consult a physician immediately. Keep Tire
Service Kit out of reach of children. If
swallowed, rinse mouth immediately with
plenty of water and drink plenty of water.
Do not induce vomiting! Consult a
physician immediately.
To use your Tire Repair Kit, proceed as
follows:
1. Engage the electric parking brake.
2. Insert the sealant cartridge
containing the sealing liquid in the
proper compressor holder, pushing
down hard. Unscrew the tire valve cap,
take out the filler tube and tighten the
ring nut on the tire valve. 3. Make sure the power switch of the
compressor is in the off position (O).
4. Insert the plug into the power outlet
in the center console, then start the
engine.
08066S0004EMAttaching Filler Tube To Deflated
Tire
1— Sealant Cartridge
2— Filler Tube
193

5. Start the compressor by placing the
power switch in the on position (I).
6. Inflate the tire to the pressure
indicated on the tire placard, located on
the driver’s side B-Pillar or the rear edge
of the driver’s side door. Refer to “Tires”
in “Servicing And Maintenance” for
more information. In order to obtain a
more precise reading, check the
pressure value on pressure gauge with
the compressor off.7. If the pressure is not at least
26.1 psi (1.8 bar) after 15 minutes,
disengage the compressor from the
valve and power outlet. Then, move the
vehicle forwards approximately five tire
turns in order to distribute the sealing
fluid inside the tire evenly, and then
repeat the inflation operation.
8. If you still cannot obtain a pressure
of at least 26 psi (1.8 bar) within
15 minutes from the compressor
switching on, do not drive the vehicle,
and contact an authorized dealer.9. Drive the vehicle for about 5 miles
(8 km), stop, engage the electric
parking brake, and recheck the tire
pressure.
10. If the pressure is less than 26 psi
(1.8 bar),
Do Notdrive the vehicle, and
see an authorized dealer.
11. If a pressure value of at least 26 psi
(1.8 bar) is detected, restore the correct
pressure (with engine running and
electric parking brake engaged), and
drive immediately with great care to an
authorized dealer.
Warning!
Tire Repair Kit is not a permanent flat tire
repair. Have the tire inspected and repaired
or replaced after using Tire Repair Kit. Do
not exceed 50 mph (80 km/h) until the tire
is repaired or replaced. Failure to follow this
warning can result in injuries that are
serious or fatal to you, your passengers,
and others around you. Have the tire
checked as soon as possible at an
authorized dealer.
08066S0006EMCenter Console Power Outlet08066S0005EMAir Compressor
5— Power Switch
6— Pressure Gauge
194
IN CASE OF EMERGENCY

Jump Starting
Warning!
Failure to follow this jump-starting
procedure could result in personal injury or
property damage due to battery explosion.
Caution!
Failure to follow these procedures could
result in damage to the charging system of
the booster vehicle or the discharged
vehicle.
Preparation For Jump Starting:
1. Firmly apply the parking brake, and
turn the ignition to the STOP position.
2. Switch off all electrical features in the
vehicle.
3.
If using another vehicle to jump-start
the battery, park the vehicle within the
jumper cables reach, set the parking
brake and make sure the ignition is OFF.
Warning!
Do not allow vehicles to touch each other
as this could establish a ground
connection and personal injury could
result.
Cable Connection
Proceed as follows to perform a jump
starting procedure:
1. Connect the positive (+) end of the
jumper cable to the positive (+) post of
the vehicle with the discharged battery
2. Connect the opposite end of the
positive (+) jumper cable to the positive
(+) post of the booster battery.
3. Connect the negative end (-) of the
jumper cable to the negative (-) post of
the booster battery.
4. Connect the opposite end of the
negative (-) jumper cable to a good
engine ground of the vehicle with the
discharged battery (exposed metal part
of the engine) away from the battery
and the fuel injection system.
Warning!
Do not connect the jumper cable to the
negative (-) post of the discharged battery.
The resulting electrical spark could cause
the battery to explode and could result in
serious injury. Only use the specific ground
point, do not use any other exposed metal
parts.
5. Start the engine in the vehicle that
has the booster battery, let the engine
idle a few minutes, and then start the
engine in the vehicle with the
discharged battery. If using a portable
battery booster pack, before starting
the vehicle, wait a few seconds after
completing the connection.
Cable Disconnection
Once the engine is started, remove the
connection cables in reverse sequence,
as described below:
1. Disconnect the negative (-) jumper
cable from the engine (-) ground of the
vehicle with the discharged battery.
2. Disconnect the negative end (-) of
the jumper cable from the negative (-)
post of the booster battery.
3. Disconnect the opposite end of the
positive (+) jumper cable from the
positive (+) post of the booster battery.
197

TOWING A
DISABLED VEHICLE
This section describes procedures for
towing a disabled vehicle using a
commercial towing service.
Caution!
The vehicle should be transported with
all four wheels OFF the ground on the
flatbed of a roadside assistance vehicle.
Avoid towing with only the front (or rear)
wheels lifted. When towing with only the
front (or rear) wheels lifted, in addition to
damaging the body, it could damage the
transmission.
Do not use sling-type equipment when
towing. Vehicle damage may occur.
When securing the vehicle to a flatbed
truck, do not attach to front or rear
suspension components. Damage to your
vehicle may result from improper towing.
Ensure that the Electric Park Brake is
released, and remain released, while being
towed.
Damage from improper towing is not
covered under the New Vehicle Limited
Warranty.
The operators of the assistance vehicle
must be informed of your vehicle's
minimum required height from the
ground, in order to avoid contact
between the ends of the bumpers and
the equipment of the breakdown truck.
The following image illustrates the front
and rear attachment corners of the vehicle, which are to be taken into
consideration when loading your vehicle
onto the assistance vehicle.
Loading Angles
A 12.045°
B 11.830°
08126S0001EMFront And Rear Loading Angles
200
IN CASE OF EMERGENCY

Rear Wheel Drive (RWD)
Models
It is recommended to tow the vehicle
with all four wheels OFF the ground on
the flatbed of a roadside assistance
vehicle.
Caution!
Do not use sling type equipment when
towing. Vehicle damage may occur.
When securing the vehicle to a flat bed
truck, do not attach to front or rear
suspension components. Damage to your
vehicle may result from improper towing.
Ensure that the Electric Park Brake is
released, and remains released, while
being towed.
If an assistance vehicle with a flatbed is
not available, the vehicle must be
towed with the rear wheels lifted from
the ground using a trailer or special
equipment allowing lifting of the rear
wheels.
Four-Wheel Drive (AWD)
Models
It is recommended to tow the vehicle
with all four wheels OFF the ground on
the flatbed of a roadside assistance
vehicle.
Caution!
DO NOT flat tow this vehicle. Damage to
the drivetrain will result.
DO NOT dolly tow this vehicle. Use of a
towing dolly can cause significant damage
to your vehicle.
Towing this vehicle in violation of the above
requirements can cause severe
transmission damage. Damage from
improper towing is not covered under the
New Vehicle Limited Warranty.
TOW HOOKS
If the vehicle has been in an accident or
has broken down, a tow hook is
provided in the tools container located
inside the luggage compartment for
vehicle towing. Towing is meant only for
short distances on a paved road
surface.
Proceed as follows to use the tow
hook:
1. Unhook the cap on the front or rear
bumper (if equipped), pushing on the
upper part.
GUID-08136S0001EMFront Tow Hook Cap
201

SCHEDULED
SERVICING
Correct servicing is crucial for
guaranteeing a long life for the vehicle
under the best conditions.
For this reason, Alfa Romeo has
planned a series of checks and services
for your vehicle at fixed intervals based
on distance and time, as described in
the Scheduled Servicing Plan.
Before each service, it is always
necessary to carefully follow the
instructions in the Scheduled Servicing
Plan (e.g. periodically check level of
fluids, tire pressure, etc.).
Scheduled Servicing is offered by an
authorized dealer according to a set
time schedule. If, during each
operation, in addition to the ones
scheduled, the need arises for further
replacements or repairs, these may be
carried out with owners explicit consent
only.
Note:
Scheduled Servicing intervals are
required by the Manufacturer. Failure to
have them carried out may invalidate
the New Vehicle Limited Warranty.
You are advised to inform your
authorized dealer of any small operating
irregularities without waiting for the next
service.
Periodic Checks
Every month or every600miles
( 1,000 km) or before long trips check
and, if necessary, top off:
Engine coolant level.
Brake fluid level (if insufficient, see
your authorized dealer as soon as
possible).
Windshield washer fluid level.
Tire inflation pressure and condition.
Operation of lighting system
(headlights, direction indicators, hazard
warning lights, etc.).
Operation of windshield
washing/wiping system and
positioning/wear of wiper blades.
Every 2,000 miles ( 3,000km), check
and top off if required:
Engine oil level.
Heavy Usage Of The Car
If the vehicle is used under one of the
following conditions:
Dusty roads.
Short, repeated journeys less than
4 miles (7-8 km) at sub-zero outside
temperatures.
Engine often idling or driving long
distances at low speeds or long periods
of inactivity.
In the event of a long period of
inactivity. The following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
Check cleanliness of hood and trunk
locks, cleanliness and lubrication of
linkage.
Visually inspect conditions of: engine,
transmission, pipes and hoses
(exhaust/fuel system/brakes) and
rubber elements (sleeves/bushes, etc.).
Check battery charge and battery
fluid level (electrolyte).
Visually inspect conditions of the
accessory drive belts.
Check and, if necessary, change
engine oil and replace oil filter.
Check and, if necessary, replace
cabin air filter.
Check and, if necessary, replace air
cleaner.
Severe Duty All Models
Change Engine Oil at 4,000 miles
(6,500 km) if the vehicle is operated in a
dusty and off-road environment or is
operated predominately at idle or only
very low engine RPM’s. This type of
vehicle use is considered Severe Duty.
205

Maintenance Plan (2.9 V6 Engine)
Thousands of miles10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32
48
64
80
96
112
128
144
160
176
192
208
224
240
Check battery charge status with the proper instrument. ●●●●●●●●●●●●●●●
Check tire condition/wear and adjust pressure, if
necessary. Check the tire repair kit recharge condition and
expiration date. ●●●●●●●●●
●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, deck lid, passenger
compartment, glove compartment, instrument panel
warning lights, etc.). ●●●●●●●●●
●●●●●●
Check and, if necessary, top up fluid levels
(1)●●●●●●●●● ●●●●●●
Check engine control system operation (via diagnostic
tool). ●●●●●●●●●
●●●●●●
Visually inspect conditions of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (sleeves, bushes, etc.). ●●●●●●●
Check position/wear of front windshield wiper blade. ●●●●●●●●
Check operation of the windshield wiper/washer system
and adjust nozzles, if necessary. ●●●●●●●●
(1) Top up using the fluids indicated in the “Fluids And Lubricants” section of the “Technical Specifications” chapter only after checking that the system is intact.
206
SERVICING AND MAINTENANCE

Thousands of miles10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
Years123456789101112131415
Thousands of kilometers16
32
48
64
80
96
112
128
144
160
176
192
208
224
240
Check cleanliness of hood and luggage compartment
locks, cleanliness and lubrication of linkage. ●●●●●●●
Visually inspect conditions and wear of front/rear disc
brake pads and operation of pad wear indicators. ●●●●●●●●●
●●●●●●
Brake disc wear status check with diagnostic tool. ●●●●●●●●●●●●●●●
Visually inspect the brake discs surface and edge. ●●●●●●●●●●●●●●●
Brake pads/brake discs replacement.
(2)
Visually inspect the condition and tensioning of the
accessory drive belt(s). ●●● ●●● ●●● ●●●
Change engine oil and replace oil filter. ●●●●●●●●●●●●●●●
Replace accessory drive belt/s.
(3)
Replace air cleaner cartridge(4)●●●●●●●
Replace the additional fuel filter (if equipped). ●●●●●●●●●●●●●●●
Change the brake fluid.
(5)
(2) The actual interval for changing the brake pads and the carbon ceramic brake discs depends on the vehicle usage conditions and is signaled by the warning light or message on the instrument panel. It is advisable to check brake disc weight and thickness after each intensive use.
(3) Areas that are not dusty: recommended maximum mileage 36,000 miles (60,00 km). Regardless of the mileage, the belt must be replaced every 4 years. Dusty areas and/or demanding use of the vehicle (cold climates, town use, long periods of idling): advised maximum mileage 18,000 miles (30,000 km). Regardless of
the mileage, the belt must be replaced every 2 years.
(4) If the vehicle is used in dusty areas, this cleaner must be replaced every 10,000 miles (16,000 km).
(5) The brake fluid replacement has to be done every two years, irrespective of the mileage.
207

ENGINE COMPARTMENT
Checking Levels
2.9L V6 engine,
09026S0001EM
1 – Engine Oil Dipstick 4 – Windshield/Headlight Washer Fluid Reservoir Cap
2 – Engine Oil Filler 5 – Brake Fluid Reservoir Cap Access Cover
3 – Engine Coolant Reservoir Cap 6 – Intercooler Coolant Reservoir Cap
209