ESP Alfa Romeo Giulia 2019 Owner's Guide

pull out the bulb-bulb holder unit from
the headlight body by turning it
anticlockwise fig. 132;
remove the bulb by sliding it off the
bulb holder
install the new bulb, making sure it is
correctly inserted in the bulb holder;
then insert the bulb, bulb holder and
connector assembly in the housing on the
headlight body and turn it clockwise,
making sure that it is locked correctly;
refit the cover by tightening the fixing
screws.
Front light cluster with main
beam/dipped beam Xenon gas
discharge headlights
To replace the bulbs of the main beam
headlights/dipped headlights contact an
Alfa Romeo Dealership
WARNING
129)Before replacing the bulb, wait for the
exhaust ducts to cool down: DANGER OF
SCALDING!
130)Modifications or repairs to the electric
system that are not carried out properly or
do not take the system technical
specifications into account can cause
malfunctions leading to the risk of fire.
131)Halogen bulbs contain pressurised gas,
in the case of breakage they may burst
causing glass fragments to be projected
outwards.
132)Only replace the light bulbs when the
engine is off and in a position that does not
interfere with traffic and lets you safely
replace them (see the description in the
“Replacement” paragraph). Also ensure that
the engine is cold, to prevent the risk of
burns.
IMPORTANT
59)Halogen bulbs must be handled holding
the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan of
the bulb. In the event of accidental contact,
wipe the bulb with a cloth moistened with
alcohol and let the bulb dry.
13108026S0021EM
13208026S0022EM
145

REPLACING FUSES
INTRODUCTION
133) 134) 135) 136) 137)
60) 61)
Fuses protect the electrical system: they
intervene (blow) in the event of a failure
or improper action on the system.
Fuse extracting pliers
To replace a fuse, use the pliers hooked
to the boot fusebox cover fig. 133.
Grab the pliers from the upper tabs,
press them and extract the pliers pulling
upwards.
The pliers fig. 134 have two different
ends, specifically designed to remove the
different types of fuses present in the
vehicle.
1: MINI fuse;
2: J-CASE fuse.After use, refit the pliers in position,
proceeding as follows:
grasp the pliers from the upper tabs;
press the pliers in their housing,
pushing downwards, until they click into
place.
FUSE LOCATION
The fuses, which can be replaced by the
user, are grouped in two boxes below the
passenger side foot board and inside the
boot.
CONTROL UNIT UNDER PASSENGER
SIDE FOOTBOARD
To access the fuses, proceed as follows:
lift the upper end of the footboard 1
fig. 135 on the passenger side, pulling it
to release the 2 buttons;
remove the panel 2 fig. 136,
extracting it downward, after unscrewing
the two fixing hooks;
the fuses are freely accessible on the
control unit.
The number identifying the electrical
component corresponding to each fuse is
shown on the control unit cover.13308036S0053EM
13408036S0005EM13508036S0010EM
13608036S0011EM
146
IN AN EMERGENCY

LUGGAGE COMPARTMENT FUSE BOX
To access the fuses, proceed as follows:
lift the load carrying plane;
remove the control unit cover fig. 137;
The number identifying the electrical
component corresponding to each fuse is
shown on the cover.
After replacing a fuse, make sure that
you have closed cover correctly.
13708036S0014EM
147

142)Repairs are not possible in the case of
damage to the wheel rim (bad groove
distortion causing air loss). Do not remove
foreign bodies (screws or nails) from the
tyre.
143)Never operate the compressor for
longer than 20 consecutive minutes. Risk of
overheating. The Tire Repair Kit is not
suitable for definitive repairs, so the
repaired tyres may only be used temporarily.
144)As required by current regulations, the
information on chemical substances for the
protection of human health and the
environment and on the safe use of the
sealing fluid are on the packaging label.
Compliance with the indications on the label
is an essential condition to ensure the safety
and the effectiveness of the product.
Remember to carefully read the label before
use; the user of the product is responsible
for any damages caused by improper use.
The sealing fluid has an expiry date. Replace
the bottle if the sealant has expired.
145)If the pressure falls below 1.8 bar, do
not drive any further: the Tire Repair Kit
cannot guarantee proper seal because the
tyre is too damaged. Contact an Alfa Romeo
Dealership.
146)The Tire Repair Kit provide a
temporary repair, therefore the tyre must be
examined and repaired by a specialist as
soon as possible. The sealant is suitable for
use at temperatures in the range from −40°C
to +50°C.147)Indicate the presence of the stationary
car in accordance with current regulations:
hazard warning lights, warning triangle, etc.
Those on board should get out of the vehicle
and wait for the wheel to be repaired away
from the threat posed by the traffic. If
parked on a slope or rough surface, chock
the wheels with wedges or other suitable
devices (for the correct procedure for
parking the car safely, refer to the "Parking"
paragraph in the "Starting and driving"
chapter).
IMPORTANT
62)In the event of a puncture caused by
foreign bodies, the kit may be used to repair
tyres showing damage on the tyre tread up
to max. 6mm diameter.
IMPORTANT
3)Dispose of the bottle and the sealant
liquid properly. Have them disposed of in
compliance with national and local
regulations.
RUN FLAT TYRES
(where provided)
148) 149) 150)
"Run Flat" tyres allow you to maintain
control of the car after a puncture and to
continue driving safely for about 50 mi
(80 km) at a maximum speed of 50 mph
(80 km/h).
The reinforced tyre wall retains its shape
and supports the weight of the car in the
event of pressure loss.
Cars equipped with Run Flat tyres are
NOT provided with Tire Repair Kits. For
repair, contact an Alfa Romeo Dealership
as soon as possible.
WARNING
148)Do not exceed the maximum distance
or speed (80 km - 80 km/h) in the event of
pressure loss-puncture.
149)A pressure loss alters the driving
behaviour of the car, for example, causing
less directional stability when braking,
longer braking distances and altered
steering geometry. Therefore, adjust your
driving style to avoid sudden turns or
obstacles such as pavements and potholes.
150)Do not exceed 60 km/h when driving
with an especially heavy trailer.
153

Thousands of miles9 18273645546372 8190
Years12345678 910
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check windscreen wiper blade position/wear●●●● ●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●● ●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)(3)●● ●
(3) The maximum mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 18.000 mi (30.000 km). The belt must be replaced every 2 years regardless of the mileage
162
SERVICING AND CARE
Thousands ofkilometres15 30 45 60 75 90 105 120135150

Thousands of miles9 18273645546372 8190
Years12345678 910
Change engine oil and replace oil filter(4)
Replace Transfer Case oil (for AWD versions)
●
Spark plug replacement(5)●●
Replace accessory drive belt/s(3)
Replace air cleaner cartridge(6)
●●●
Change the brake fluid(7)
Replace the passenger compartment cleaner(6)
o●o●o●o●o●
(4) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message in
the instrument panel. In any cases, never exceed 1 year.
(5) The replacement must be performed according to mileage and regards of the elapsed time. The following are vital in order to ensure correct operation and prevent
serious damage to the engine: - only use spark plugs specifically certified for the engine itself of the same type and brand (see the "Engine" paragraphin the "Technical
specifications" chapter); - strictly comply with the spark plug replacement intervals in the Scheduled Servicing Plan. It is advisable to contact a reference Dealership for
plug replacement. (3) The maximum mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 18.000 mi (30.000 km). The belt must be replaced every 2 years regardless of the mileage
(6) If the vehicle is used in dusty areas, this cleaner should be replaced every 9,000 miles (15,000 km).
(7) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(o) Recommended operations
(●) Mandatory operations
163
Thousands ofkilometres15 30 45 60 75 90 105 120135150

Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation(3)
●●●●●●●●●●
Visually inspect conditions of: exterior bodywork, underbody
protection, pipes and hoses (exhaust, fuel system, brakes),
rubber elements (gaiters, sleeves, bushes, etc.)
●●●●●
Check windscreen wiper blade position/wear●●●●●
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment locks,
cleanliness and lubrication of linkage●●●●●
Visually inspect conditions and wear of front disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect conditions and wear of rear disc brake pads
and operation of pad wear indicators●●●●●●●●●●
Visually inspect the condition and tensioning of the
accessory drive belt(s)(4)●●
(3) If the engine oil quality detected by the vehicle diagnostics is lower than 20%, it is advisable to replace the engine oil and engine filter in order to avoid another service
operation after a short time.
(4) The maximum mileage is 72,000 mi (120,000 km). The belt must be replaced every 5 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years regardless of the mileage
165
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

Thousands of miles12 24 36 48 60 72 84 96 108 120
Years12345678910
Visually inspect the toothed timing drive belt(4)●●
Change engine oil and replace oil filter(5)
Replace Transfer Case oil (for AWD versions)
●
Replace accessory drive belt/s(4)
Replace the toothed timing drive belt(4)
Replace air cleaner cartridge(6)
●●●
Replace fuel filter cartridge(7)●●●
Change the brake fluid(8)
Replace the passenger compartment cleaner
●●●●●
(4) The maximum mileage is 72,000 mi (120,000 km). The belt must be replaced every 5 years, regardless of distance travelled. If the vehicle is used in heavy conditions
(dusty areas, especially severe weather conditions, very low or very high temperatures for extended periods, urban driving, long periods of idling), the maximum
mileage is 36,000 mi (60,000 km). The belt must be replaced every 4 years regardless of the mileage
(5) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message in
the instrument panel. In any case, it must never exceed 2 years. Where the car is used mostly in urban settings you need to replace the engine oil filter every year.
(6) If the car is used in dusty areas, this cleaner should be replaced every 12,000 miles (20.000 km).
(7) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 12,000 miles (20.000 km).
(8) The brake fluid replacement has to be done every two years, irrespective of the mileage.
(O) Recommended operations
(●) Mandatory operations
166
SERVICING AND CARE
Thousands ofkilometres20 40 60 80 100 120 140 160 180200

ENGINE OIL
158)66)
IMPORTANT
It
is
advisable
to
check
the

oil
level
indication
before
long
journeys.
The
engine
oil
level
can
be
seen
on
the

instrument
panel
display
every
time
the

engine
is
started,
or
on
the
Connect

system
display
by
activating
on
the
main

menu
(MENU
button)
the
following

functions
in
sequence:
“Apps”;
“Car

Status”
and
“Oil
Level”.
Check
on
the
display
using
the
6
notches

that
the
oil
level
is
between
MIN
and

MAX
level:
1
notch
MIN
level,
6
notches

MAX
level.
If
the
oil
level
indication

reaches
the
first
red
mark,
add
oil

through
the
filler
1,
considering
that
each

notch
shown
on
the
display
corresponds

to
approximately:
2.0
T4
MAir
engine
0.055
UK
gal

(250
ml).
2.2
JTD
Engine







Õ
c
Õ
Ú
Ø

ƒ}ˆ
¦
×
Õ
Õ
‰ˆ
¡
c







‚

‹ŽŽ


67)
IMPORTANT
Make
sure
not
to
add
too

much
engine
oil
when
topping
up.
Engine

oil
in
excess
may
damage
the
engine.

Have
the
car
checked.
Never
exceed
the

MAX
level
when
topping
up
engine
oil.
It
is advisable to check the oil level in
intermediate steps on the display.
IMPORTANT The oil level is not refreshed
immediately on the display after topping
up. Consequently, wait for the oil level to
be refreshed on the display following to
procedure shown below.
Top-up and oil level indication update
on display
If a top-up is needed, proceed as follows
to ensure correct indication of the oil
level on the display:
2.0 T4 MAir engine
with the vehicle level, run the engine
for approximately 5 minutes
(temperature higher than 176°F (80°C)
and then stop the engine;
start the engine again and idle it for
about 2 minutes.
2.2 JTD Engine
with the car level, run the engine until
the second oil temperature notch lights
up on the display on the instrument panel,
then stop the engine;
wait for at least 3 minutes, turn the
ignition switch to ON without starting the
engine and wait for 20 seconds.
IMPORTANT If the indication is not
correct after the procedure, contact an
Alfa Romeo Dealership.IMPORTANT The oil dipstick in the engine
compartment, on versions with 2.2 JTD
engine, must be used ONLY if the oil level
sensor is faulty. The latter condition is
indicated by the
symbol which will
appear on the instrument panel.
The manual engine oil level checking
procedure must be carried out, when
necessary, on a cold engine only.
Never attempt to carry out the manual
engine oil checking procedure (using the
dipstick) with the engine hot. Contact
with the surrounding hot engine parts
could cause burns.
This operation is permitted only for the
time actually needed to restore correct
operation of the oil level sensor at an Alfa
Romeo dealership.
Engine oil consumption
68)
4)
The maximum engine oil consumption is
usually 0.88 lb (400 grams every
620 miles (1000 km). When the car is
new, the engine needs to be run in,
therefore the engine oil consumption can
only be considered stabilised after the
first 3100 - 3700 miles (5000 -
6000 km).
170
SERVICING AND CARE

73)The vehicle is equipped with fluids which
are optimised or protecting its performance
and life and extending service intervals. Do
not use chemicals for washing these
components since they may damage the
engine, the transmission or the climate
control system. This damage is not covered
by the vehicle’s warranty. If any component
needs to be washed due to malfunctioning,
use only the specific liquid for that
procedure.
74)An excessive or insufficient amount of
oil inside the base is extremely damaging to
the engine. Make sure it is always at an
adequate level.
75)Vehicles equipped with catalytic
converter must be fuelled only with unleaded
petrol. Leaded petrol would permanently
damage the catalytic converter and
eliminate its ability to reduce polluting
emissions, seriously compromising the
engine performance, which would be
irreparably damaged. If the engine does not
work correctly, especially if it starts
irregularly or if there is a reduction of its
performance, immediately go to an Alfa
Romeo Dealership. Prolonged and faulty
operation of the engine may cause
overheating of the converter and, as a
consequence, possible damage to the
converter and the vehicle.
76)Using a gearbox fluid different from that
approved may compromise gearshifting
quality and/or cause vibration of the
gearbox itself.77)It is recommended to have the vehicle
serviced by an Alfa Romeo Dealership. When
carrying out normal periodic operations and
small servicing interventions personally on
the vehicle, it is recommended to use
suitable equipment, genuine spare parts and
the necessary fluids. Do not carry out any
interventions if you don't have the necessary
experience.
78)When you need to disconnect or remove
the battery, do not close the boot. Open the
boot manually if it is locked.
79)Always require the use of only
compressor coolants and lubricants
approved and suitable for the specific air
conditioning system fitted on the vehicle.
Some non-approved coolants are flammable
and may explode, with the risk of injuries. The
use of non-approved coolants or lubricants
may adversely affect system efficiency,
leading to expensive repairs.
80)The air conditioner system contains
coolant under high pressure: to avoid injuries
to people or damage to the system, any
coolant addition or repair that requires to
disconnect the cables must be carried out by
an Alfa Romeo Dealership.LIFTING THE VEHICLE
If the car needs to be jacked up, go to an
Alfa Romeo Dealership which is equipped
with shop jacks or jack arms.
The vehicle lifting points are marked on
the side skirts with the
symbols (see
illustration in fig. 160 ).
16009056S0001EM
176
SERVICING AND CARE