engine Alfa Romeo MiTo 2016 Manual PDF

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Visually inspect condition and tensioning of accessory drive belt(s)
(for versions without automatic tensioner only)●●
Change engine oil and replace oil filter
(1) (2)
Replace accessory drive belts(3)●
Replace toothed timing drive belt (excluding 1.3 JTD
Mversions)(3)●
Replace fuel filter cartridge
(4)●●●
Replace air cleaner cartridge
(5)●●●●●
Replace brake fluid●●●●●
Replace passenger compartment cleaner
(5)O●O●O●O●O●
(1) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or
message in the instrument panel. Anyway, it must never exceed 2 years.
(2) If the car is mainly used in towns and cities, change the engine oil and filter every year.
(3) Areas that are not dusty: advised maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.
Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage,
the belt must be replaced every 4 years.
(4) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km
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INDEX(5) If the car is used in dusty areas, this cleaner must be replaced every 20,000 km.
(O) Recommended operations
(●) Mandatory operations

PERIODIC CHECKS
Every 1,000 km or before long journeys, check and restore the
following if necessary:
❒engine coolant, brake fluid and windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system (headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of window washer/wiper system and positioning/wear of
windscreen/rear window wiper blades
Check and top up, if required, the engine oil level every 3,000 km.
HEAVY-DUTY USE OF THE CAR
If you use the car mainly under one of the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than 7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long distances at low speeds or long
periods of idleness;
the following checks must be performed more frequently than indicated
in the Scheduled Servicing Plan:
❒check front disc brake pad conditions and wear;
❒check cleanliness of bonnet and boot locks, cleanliness and
lubrication of linkage;
❒visually inspect conditions of: engine, gearbox, transmission, pipes
and hoses (exhaust - fuel system - brakes) and rubber elements
(boots - sleeves - bushes - etc.);
❒check battery charge and battery fluid level (electrolyte);
❒visually inspect condition of the accessory drive belts;
❒check and, if necessary, change engine oil and replace oil filter;
❒check and, if necessary, replace pollen filter;
❒check and, if necessary, replace air cleaner.
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CHECKING LEVELS
When topping up, take care not to mix up the various types
of fluids: they are not compatible with each other and
could seriously damage the car.
Never smoke while working in the engine
compartment: gas and inflammable vapours may be
present, with the risk of fire.
Be very careful when working in the engine
compartment when the engine is hot: you may get
burned. Remember that the fan may start up if
the engine is hot: this could injure you. Scarves, ties and other
loose clothing might be pulled by moving parts.
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ENGINE OIL
Check that the oil level is between the MIN and MAX references on the
dipstick A.
If the oil level is near or under the MIN reference, add oil through the
filler B until it reaches the MAX reference.
The oil level must never exceed the MAX reference.
1.4 Petrol, 1.4 Turbo MultiAir, 1.3 JTDM-2, 1.6 JTDMversions
Take out the engine oil dipstick A, clean it with a lint-free cloth and
reinsert it. Extract it again and check that the level is between the MIN
and MAX marks on the dipstick.
Turbo TwinAir versions
The engine oil dipstick A is integral with plug B. Undo the plug, clean
the dipstick with a cloth that does not leave traces, reinsert the dipstick
and re-tighten the plug.
Unscrew the plug again and check that the engine oil level is between
the MIN and MAX marks on the dipstick.
Engine oil consumption
The maximum engine oil consumption is usually 400 grams every
1,000 km. When the car is new, the engine needs to be run in;
therefore the engine oil consumption can only be considered stabilised
after the first 5,000 - 6,000 km.
Do not add oil with specifications other than those of the oil
already in the engine.
Used engine oil and oil filters contain substances which are
harmful to the environment. We recommend having the
oil and filters replaced by Alfa Romeo Authorised Services.
ENGINE COOLANT
If the level is too low, unscrew reservoir cap C and add the fluid
described in the "Technical Specifications" section.
PARAFLUUPanti-freeze is used in the engine cooling
system. Use the same fluid as in the cooling system when
topping up. PARAFLU
UPcannot be mixed with any other
type of fluid. If this accidentally occurs, do not start the engine under
any circumstances. Contact Alfa Romeo Authorised Services.
The cooling system is pressurised. If necessary, only
replace the cap with another genuine one or the
operation of the system may be adversely affected. Do
not remove the reservoir cap when the engine is hot: you risk
scalding yourself.
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WINDSCREEN/REAR WINDOW
WASHER FLUID
If the level is too low, lift reservoir cap D and add the fluid described in
the chapter "Technical Specifications".
Do not travel if the windscreen washer reservoir is
empty: using the windscreen washer is essential for
improving visibility. Some commercial windscreen
washer additives are flammable. The engine compartment
contains hot components which may set it on fire.
BRAKE FLUID
Check that the fluid is at the max. level.
If the fluid level in the reservoir is too low, undo reservoir cap E and
add the fluid described in the chapter "Technical Specifications".
Prevent brake fluid, which is highly corrosive, from coming
into contact with painted parts. Should it happen, wash
immediately with water.
Brake fluid is poisonous and highly corrosive. In the
event of accidental contact, immediately wash the
affected parts with water and mild soap. Then rinse
thoroughly. Call a doctor immediately if swallowed.
Symbolon the container identifies synthetic brake
fluids, distinguishing them from the mineral type.
Using a mineral-type fluid will damage the special
rubber seals of the braking system beyond repair.
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AIR CLEANER/POLLEN
FILTER/DIESEL FILTER
Contact Alfa Romeo Authorized Services to replace the filters.
BATTERY
Battery F (see previous pages) does not require the electrolyte to be
topped up with distilled water. A periodic check carried out at Alfa
Romeo Authorized Services is, however, necessary to check efficiency.
REPLACING THE BATTERY
If necessary, replace the battery with another genuine battery with the
same specifications. Follow the battery manufacturer's instructions
for maintenance.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
To avoid draining your battery rapidly and maintain its efficiency over
time, carefully observe the following instructions:
❒when you park the car, ensure that the doors, bonnet and flaps are
closed correctly, to prevent any roof lights from remaining on inside
the passenger compartment;
❒switch off all roof lights inside the car: the car is however equipped
with a system which switches all internal lights off automatically;
❒do not keep accessories (e.g. sound system, hazard lights, etc.)
switched on for a long time when the engine is not running;
❒before performing any operation on the electrical system, disconnect
the negative battery pole;
IMPORTANT If the charge level remains under 50% for a long time, the
battery is damaged by sulphation, reducing its capacity and
efficiency at start-up.
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The battery will also be more at risk of freezing (this can happen as
early as –10°C). Refer to “Storing the car” in “Starting and driving” if
the car is left parked for a long time.
If after having purchased your car you decide to add accessories
requiring permanent electrical power (alarm etc.) or accessories that
require large amounts of power, contact Alfa Romeo Authorized
Services. They can calculate the overall electrical requirement.

IMPORTANT
Avoid parking under trees; the resin dropped by trees makes the
paintwork go opaque and increases the possibility of corrosion.
Bird droppings must be washed off immediately and thoroughly as the
acid they contain is particularly aggressive.
Windows
Use specific detergents and clean cloths to prevent scratching or
altering the transparency.
IMPORTANT Wipe the rear window inside gently with a cloth following
the direction of the filaments to avoid damaging the heating device.
Front headlights
Use a soft cloth soaked in water and detergent for washing cars.
IMPORTANT Never use aromatic substances (e.g. petrol) or ketenes
(e.g. acetone) for cleaning the plastic lenses of the front headlights.
IMPORTANT When cleaning with a pressure washer, keep the water jet
at least 20 cm away from the headlights.
Engine compartment
At the end of every winter, wash the engine compartment thoroughly,
taking care not to aim the jet of water directly at the electronic control
units or at the windscreen wiper motors. Have this operation
performed at a specialised workshop.
IMPORTANT The washing should take place with the engine cold and
the ignition key in the STOP position. After the washing operation,
make sure that the various protections (e.g. rubber caps and guards)
have not been removed or damaged.INTERIORS
Periodically check for water puddles under the mats that could cause
the panels to rust.
Never use flammable products, such as petrol ether or
rectified petrol to clean the inside of the car. The
electrostatic charges which are generated by rubbing
during the cleaning operation may cause a fire.
Do not keep aerosol cans in the car: they might
explode. Aerosol cans must not be exposed to a
temperature exceeding 50°C. When the car is exposed
to sunlight, the internal temperature can greatly exceed this
value.
SEATS AND FABRIC PARTS
Remove dust with a soft brush or a vacuum cleaner. It is advisable to
use a moist brush on velvet upholstery. Rub the seats with a sponge
soaked in a solution of neutral detergent and water.
CLEANING ALCANTARA SEATS
Alcantara trim can be treated and cleaned easily in the same way as
the other trims. The same indications given for cleaning fabrics are
also therefore applicable for this trim.
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TECHNICAL SPECIFICATIONS
IDENTIFICATION DATA
The identification details of the car are:
❒V.I.N. plate;
❒Chassis marking;
❒Body paintwork identification plate;
❒Engine marking.
V.I.N. PLATE
This is located on the left side of the rear luggage compartment floor
and bears the following data fig. 172:
BType-approval number.
CVehicle type identification code
DChassis serial number.
EMaximum authorised weight of vehicle fully laden
FMaximum authorised weight of vehicle fully laden plus trailer.
GMaximum permitted weight on first (front) axle
HMaximum permitted weight on second (rear) axle
IEngine type.
LBodywork version code.
MSpares number.
NCorrect value of smoke coefficient (for diesel engines)
fig. 172A0J0161
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CHASSIS MARKING
This is printed on the passenger compartment floor, near the front right
seat.
Slide flap A fig. 173 to access.
The marking includes:
❒vehicle type (ZAR 955000);
❒chassis serial number.
BODYWORK PAINT IDENTIFICATION
PLATE
This is fitted to the inside of the tailgate and bears the following data
fig. 174:
APaint manufacturer.
BColour name.
CFiat colour code.
DRespray and touch up code.
ENGINE MARKING
This is stamped on the cylinder block and gives the model and the
chassis serial number.
fig. 173A0J0140fig. 174A0J0138
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ENGINE CODES - BODYWORK VERSIONS
Versions Engine code Body versions
Turbo TwinAir 105 HP199B6000955AXY1B 18
(*)
955AXY1B 18B(**)
1.4 Petrol 8V 70 HP955A9000955AXV1A 16C(*)
955AXV1A 16D(**)
1.4 Petrol 8V 78 HP350A1000955AXU1A 15C(*)
955AXU1A 15D(**)
1.4 Turbo MultiAir 135 HP(***)955A2000955AXM1A 09C(*)
955AXM1A 09D(**)
1.4 Turbo MultiAir 163 HP Quadrifoglio
Ve r d e
(***)955A8000955AXS1B 13(*)
955AXS1B 13B(**)
1.4 Turbo MultiAir 170 HP Quadrifoglio
Ve r d e
(***)940A2000955AXN1B 10(*)
955AXN1B 10B(**)
1.3 JTDM-285 HP199B4000955AXT1A 14C(*)
955AXT1A 14D(**)
1.3 JTDM-285 HP(***)199B4000955AXT1A 14E(*)
955AXT1A 14F(**)
(*) 4-seater versions
(**) 5-seater versions
(***) For versions/markets, where provided
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