ACURA CSX 2006 Service Repair Manual



Front
Rear
19-39
B
8x1.25mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
C
10x1.0mm
34 N·m
(3.5 kgf·m,
25 lbf·ft)
D A
A
B
C
E
10x1.0mm
15 N·m
(1.5 kgf·m,
11 lbf·ft)
D
A 8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
E
10x1.0mm
15 N·m
(1.5 kgf·m,
11 lbf·ft)
6. Install the brake hose (A) with the brake hose
mounting bolt (B).
7. Connect the brake hose to the caliper with the banjo bolt (C) and the new sealing washers (D). 8. Position the brake hose ends (A).
NOTE: Front: Install the brake hose on the brake hose bracket (B) with a new brake hose clip (C).
 Rear: Install the brake hose bracket (D) to the frame.
9. Connect the brake line (E) to the brake hose.
10. After installing the brake hose, bleed the brake system (see page 19-9).
11. Do the following checks:  Check the brake hose and line joint for leaks, andtighten if necessary.
 Check the brake hoses for interference and twisting.
12. Clean the mating surfaces between the brake disc and the inside of the wheel, then install the wheel.
Replace.
Replace.
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Exploded View
19-40Conventional Brake Components
Parking Brake Cable Replacement
1.4 N·m
(0.14 kgf·m,
1.0 lbf·ft)
PARKING
BRAKE SWITCH 8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
RIGHT PARKING
BRAKE CABLE
LEFT PARKING
BRAKE CABLE
SPRING
EQUALIZER
ADJUSTING NUT
PARKING BRAKE LEVER
BASE FRAME
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft) CLIP
BOOT
Check for faulty
movement.
Check for faulty
movement.
Check for smooth
operation.
Check for damage.
Check for deterioration and
damage.
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Removal
Lever Grip
19-4119-41
Parking Brake Lever Grip and Cover
Replacement
A
B
C
D AB
C
D B
A
C
NOTE:  The parking brake cables must not be bent or distorted. This will lead to stiff operation and
premature failure.
 Refer to the Exploded View as needed during this procedure.
1. Release the parking brake lever fully.
2. Loosen the parking brake cable adjusting nut (see page 19-8).
3. Remove the parking brake cable clip (A) from the brake cable (B).
4. Disconnect the parking brake cable from the l ever
(C).
5. Remove the parking brake cable mounting hardware, then remove the cable.
6. Install the parking brake cable in the reverse order of removal, and note these items:
 Be careful not to bend or distort the cable and boot (D).
 Make sure the parking brake cable clip is fully seated on the cable housing.
 Adjust the parking brake (see page 19-8). 1. Remove the center console (see page 20-92).
2. Pull up the parking brake fully (8 to 10 clicks).
3. Start at the front edge (A), peel lever grip away
from lever cap (B). Continue to peel the grip from
the lever to gain access to the hooks (C).
4. Push in both sides of the hook (A) on the l ever cap
(B), and remove the lever cap and the pushrod (C)
with the knob (D).
(cont’d)
Replace.Replace.
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Removal
Lever Grip
19-4119-41
Parking Brake Lever Grip and Cover
Replacement
A
B
C
D AB
C
D B
A
C
NOTE:  The parking brake cables must not be bent or distorted. This will lead to stiff operation and
premature failure.
 Refer to the Exploded View as needed during this procedure.
1. Release the parking brake lever fully.
2. Loosen the parking brake cable adjusting nut (see page 19-8).
3. Remove the parking brake cable clip (A) from the brake cable (B).
4. Disconnect the parking brake cable from the l ever
(C).
5. Remove the parking brake cable mounting hardware, then remove the cable.
6. Install the parking brake cable in the reverse order of removal, and note these items:
 Be careful not to bend or distort the cable and boot (D).
 Make sure the parking brake cable clip is fully seated on the cable housing.
 Adjust the parking brake (see page 19-8). 1. Remove the center console (see page 20-92).
2. Pull up the parking brake fully (8 to 10 clicks).
3. Start at the front edge (A), peel lever grip away
from lever cap (B). Continue to peel the grip from
the lever to gain access to the hooks (C).
4. Push in both sides of the hook (A) on the l ever cap
(B), and remove the lever cap and the pushrod (C)
with the knob (D).
(cont’d)
Replace.Replace.
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Lever Cover
19-42 Conventional Brake Components
Parking Brake Lever Grip and Cover Replacement (cont’d)
A
A
B
5. Remove the lever grip (A) by sliding it up. 6. Remove the clip (A) on the driver’s side of theparking brake lever cover (B).
7. Separate the parking brake lever covers, and remove them.
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Installation
Lever CoverLever Grip
19-43
A
B
D
C A
AD
D
A
B C
1. Install the clip (A) on driver’s side of the parking
brake lever cover (B) to the lever (C).
2. Install the passenger’s side of the parking brake lever cover (D), and squeeze both sides of the cover
together. 3. Install a new lever grip (A) by sliding it over the
cover.
4. Install a new lever cap (A) on to the lever by aligning the notch (B) in the cap with the tab (C) on
the lever.
5. With the lever cap and grip in position, push down on the cap to lock the hooks (D) into place.
(cont’d)
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19-44Conventional Brake Components
Parking Brake Lever Grip and Cover Replacement (cont’d)
A
B C
B
A
6. Carefully peel back the front edge (A) of the levergrip, and apply a small amount of gel type super
glue (B). Carefully push the grip back into place and
hold while waiting a minute for the glue to dry. 7. Install a new pushrod (A) with the knob (B), and
push them into the parking brake lever (C).
NOTE: Do not use the removed pushrod and knob.
8. Release and pull the parking brake about 10 times.
9. Check the push knob play of about 2 mm (0.08 in.) and that the parking brake lever moves smoothly
then do the parking brake inspection (see page
19-7).
10. Install the center console (see page 20-92).
Replace. Replace.
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19-45
Brake Pedal Cover Replacement
A B
C
A
B
C A
B
B
NOTE: This procedure shows a model equipped with a
metal brake pedal cover.
1. Cover the carpet under the brake pedal to pr event
metal shavings from getting on the carpet.
2. Center-punch each of rivets (A), and drill their heads off with a 3 mm (0.12 in.) drill bit (B).
NOTE: Do not drill the brake pedal pad (C).
3. Remove the brake pedal plate (A) and the brake pedal cover (B) from the brake pedal pad (C). 4. Set the brake pedal cover to the brake pedal plate.
5. Install the brake pedal plate (A) with the rivets (B)
firmly.
6. Make sure the brake pedal cover and plate is securely fastened on the brake pedal.
7. Check the brake pedal height (see page 19-6).
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Brakes
....................................
Conventional Brake Components . 19-1
ABS (Anti-lock Brake System)
Components (’06-07 Models)
...................... ......................
VSA (Vehicle Stability Assist) System
Components (’07-09 Models) . 19-95
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Component Location Index
. 19-48
General Troubleshooting Information . 19-49
DTC Troubleshooting Index . 19-52
Symptom Troubleshooting Index . 19-55
System Description . 19-56
Circuit Diagram . 19-62
DTC Troubleshooting . 19-65
Symptom Troubleshooting . 19-88
ABS Modulator-Control Unit Removal and Installation . 19-90
Wheel Speed Sensor Replacement . 19-92
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