AUDI A4 1999 B5 / 1.G APB Engine Charge Air System With Turbocharger Owner's Manual

Page 21 of 37

21-18
If display field 4 indicates a correction factor <0
%, intake air is too hot or the sensor for intake air
temperature is faulty.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 24


- Select measuring value block 114.

Display fields

1 2 3 4
Display group 114: Charge air pressure regulation
Display
%
%
% %
Indicated
Specified engine load (without
correction) Specified engine load (after
correction) Actual
load Duty cycle
CAPR-cyclical
valve
Specified
value 136,0
134,3
137,5 55,2
Note: Load values in display fields 1 to 3 can deviate
from each other by up to 5 %. If specified values are not achieved in the
Pa
ge 21 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 22 of 37

measuring value blocks:

- Check the charge air pressure sensor -G31-.
Pa
ge 22 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 23 of 37

21-19


Recirculating valve for turbocharger -
N249-, checking

Special tools and equipment

VAG 1526A
VAG 1527B
VAG 1594A
VAG 1598/31
VAS 5051 with VAG 5051/1
- or
VAG 1551 with VAG 1551/3A
Pa
ge 23 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 24 of 37

21-20

Note:
The recirculating valve for turbocharger -N249
and wire connections are monitored by the
Engine Control Module (ECM).

- Connect VAS 5051 tester or VAG 1551 scan
tool and select control module for engine
electronics using "address word" 01. Engine
must run at idle for this.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01


- Check DTC memory of Engine Control Module
(ECM).

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01

If a Diagnostic Trouble Code (DTC) relating to
the recirculating valve for turbocharger -N249- is
displayed:

-
Disconnect hoses from valve; harness connector
Pa
ge 24 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 25 of 37

remains connected.

- Attach assisting hose to one connection of
valve.
Pa
ge 25 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 26 of 37

21-21

- Initiate output Diagnostic Test Mode (DTM) and
activate recirculating valve for turbocharger -
N249-.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01

Output diagnostic test mode Recr. valve for turbocharger -N249

Indicated on display
If valve does not click:
If valve does not open and close properly: Valve must click...
...and must open and close (can be tested by blowing into assisting
hose).
- Check internal resistance of valve.
- Replace recirculating valve for turbocharger -N249-.
Pa
ge 26 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 27 of 37

21-22

Checking internal resistance

- Disconnect connector at valve.

If specified value is not obtained:
If the specified value is met: - Connect multimeter at valve for resistance measurement.

Specified value: 27 ... 30
- Replace recirculating valve for turbocharger -N249-.
- Check voltage supply
Pa
ge 27 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 28 of 37

21-23

Checking voltage supply

Note:
Voltage is supplied to the recirculation valve via
the Fuel Pump (FP) relay.

Test requirement:

Fuse for recirculation valve OK

- Disconnect connector at valve.

- Connect VAG1527B voltage tester as follows:Harness connector terminal
Measure to
1 Engine Ground (GND)
- Operate starter briefly.

LED must light.
Pa
ge 28 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 29 of 37

21-24
If LED does not light:

- Check wire connection from terminal 1 to Fuel
Pump (FP) relay via fuse for open circuit.

Electrical Wiring Diagrams, Troubleshooting &
Component Locations
- Repair open circuit if necessary.
If wire connection is OK:

- Check Fuel Pump (FP) relay.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 24

If LED lights:

- Check activation, Page 21
-25
.
Pa
ge 29 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page 30 of 37

21-25

Checking activation

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition,
Engine Code(s): APB, Repair Group 01

If LED does not blink or if it remains constantly lit:
Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition,
Engine Code(s): APB, Repair Group 24
- Connect VAG 1527B voltage tester to connector terminals 1 (B+) and
2.
- Initiate output Diagnostic Test Mode (DTM) and activate recirculating
valve for turbocharger -N249-.

LED must blink.
- Connect VAG 1598/31 test box at wiring harness to ECM. Do not
connect ECM.

- Check the following wire connections for open circuit and short circuit
to Ground (GND) and B+: Harness connector terminal
VAG 1598/31 test box
Bushing
2 9
- Repair open circuit or short circuit if necessary.
Pa
ge 30 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1

Page:   < prev 1-10 11-20 21-30 31-40 next >