headlights BMW 323i 1999 E36 Electrical Troubleshooting Manual

6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0PARK/TAIL LIGHTS
6320.0
LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS


6332.1

GLOVE BOX LIGHT/CASSETTE
BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER
6350.0 CRASH CONTROL MODULE
6410.5 HEATING CONTROL (HR)
6412.10 PARK VENTILATION WITH HR
6412.20 PARK VENTILATION WITH
IHKA E36


6424.0

REAR WINDOW DEFOGGER/
ANTENNA
6450.7 INTEGRATED CLIMATE
REGULATION (IHKA E36)
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI/T OP HIFI

6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0 CRUISE CONTROL (TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)
6581.2ON–BOARD COMPUTER (BC V) 7000.0 COMPONENT LOCATION CHART 7100.0 COMPONENT LOCATION VIEWS 8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS




INDEX








FUEL TANK PRESSURE SENSOR, B72 1210.17-10. . . . . . . . . . . . .
FUEL TANK PRESSURE SENSOR, B72 1210.20-05. . . . . . . . . . . . .
FUEL TANK SENSOR II, B25y 6211.0-04. . . . . . . . . . . . . . . . . . . . . . .
FUSE CHART 0670.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUSE DETAILS 0670.3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAS FILLER LOCK MOTOR, M16 5126.0-00. . . . . . . . . . . . . . . . . . .
GEAR SHIFT LEVER INDICATOR, E96 6300.0-01. . . . . . . . . . . . . . .
GENERATOR, G6509 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT, E42 6332.1-01. . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/
CHARGING SOCKET/CIGAR LIGHTER 6332.1. . . . . . . . . . . . . . . .
GLOVE BOX LOCK MOTOR, M107 5126.0-00. . . . . . . . . . . . . . . . . .
GROUND DISTRIBUTION 0670.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HALL EFFECT CAMSHAFT SENSOR, B6209 1210.20-04. . . . . . . .
HARD TOP CONNECTOR 1, E99 5430.1-00. . . . . . . . . . . . . . . . . . . .
HARD TOP CONNECTOR 2, E100y 6330.3-03. . . . . . . . . . . . . . . . . .
HAZARD FLASHER RELAY, K16 6313.0-00. . . . . . . . . . . . . . . . . . . .
HAZARD SWITCH, S18 6313.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT WASHER (SRA) 6167.1. . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, LEFT, E7 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6313.0-02. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT, RIGHT, E8 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT/FOG LIGHT WASHER PUMP, M7 6167.1-00. . . . . . . .
HEADLIGHTS/FOG LIGHTS 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6410.5-01
HEAT EXCHANGER TEMPERATURE SENSOR, LH, B11 6450.7-02
HEAT EXCHANGER TEMPERATURE SENSOR, RH, B126450.7-02HEATED SEATS 5203.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIFI AMPLIFIER, A18 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT RELAY, K46 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, LEFT, E11 6312.0-01. . . . . . . . . . . . . . . . . . . . . .
HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT, H34 6325.0. . . . . . . . . . . . . . . . . . . . . . . .
HIGH LEVEL STOP LIGHT/REAR SPOILER, H34z 6325.0. . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.0-00. . . . . . . . .
HIGH RANGE SPEAKER, LEFT FRONT, H59 6510.1-01. . . . . . . . .
HIGH RANGE SPEAKER, LEFT REAR, H56 6510.1. . . . . . . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.0-00. . . . . . . .
HIGH RANGE SPEAKER, RIGHT FRONT, H50 6510.1-02. . . . . . . .
HIGH RANGE SPEAKER, RIGHT REAR, H53 6510.1. . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-05. . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH SPEED RELAY, K22 6450.7-06. . . . . . . . . . . . . . . . . . . . . . . . . .
HORN 6133.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN RELAY (ALPINE), K108 6575.2-02. . . . . . . . . . . . . . . . . . . . . .
HORN RELAY, K2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN SWITCH, S4 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, LEFT, H2 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6207 1210.17-05. . . . . . . . . . . . . . .
HOT FILM AIR MASS METER, B6217 1210.20-06. . . . . . . . . . . . . . .
IDLE SPEED CONTROL VALVE, Y6130 1210.. . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 1, T6151 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 2, T6152 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 3, T6153 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION COIL, CYL. 4, T6154 1210.. . . . . . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART




FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.1
6214.0
6300.0
6312.0
6313.0


30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A







20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
ANALOG CLOCK












5A 30A 10A15A 10A30A


6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0
6424.0CRASH CONTROL MODULE
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS







6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)

6169.0WINDSHIELD WASHER JET HEATERS

6412.10PARK VENTILATION WITH HR

6412.20PARK VENTILATION WITH IHKA E36


6213.2MULTI–FUNCTION CLOCK

6211.0
6213.2
6214.0
6300.0
6312.0
6313.0ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART








FUSE NUMBER









40           











FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5
6424.0CRASH CONTROL MODULE
HEATING CONTROL (HR)
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS










6314.0PARK/TAIL/UNDERHOOD LIGHTS



40A



20A


5A




6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)

K46z
DAY LIGHT
RELAY MODULE
POWER DISTRIBUTION
WITH CCM 1 GE/RT





0670.2-02
6 RT
X1001510








P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
2 1 X10035
F117.5A
6 5 9 X10015
F330AF530A
6 X10262
K46
HIGH BEAM LIGHT
RELAY
X102622
4F12
7.5A
18 X10182A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
1 GE/GN 1 GE/BL2.5 RT/BR/GE 2.5 RT/SW 2.5 WS/BL2.5 RT 2.5 RT.75 RT X1073
109
F15
15A 1 RT/GE
30 30 NSW
56b 56b
K47
FRONT FOG LIGHT
RELAY
X44
4 8 X44
86
87
2
6
30
851.5 RT
X10016
X10016
.35 RT/WS
HEADLIGHTS/
FOG LIGHTS
6312.0
1 GE/BR6100.0 .5 GE/GR 1 RT
WITHOUT CCM30
87
1 GE/GR
K48
LOW BEAM LIGHT
RELAY
X452
6 X45
1.5 RT
30
87
87b
NOT USED5
1 WS/GN
181 X10036
F297.5A
X1001720F30
7.5A
1 WS/BL
56a 56a 2.5 RT/WS
20 19
F40
30A
2.5 RT/GE2.5 RT
30
X10018
X10018
5
2 1
F47
15AX10250
X10250
1 RT/GR/
GE 1 RT
P95
AUXILIARY FUSE
BOX
NOT USED
7
7.5AWITH CCM
CDN

.5 GR/SW


WIPER – HIGH
WIPER/WASHER MODULE (WWM)





A51
WIPER/WASHER
MODULE
P90
FRONT POWER
DISTRIBUTION BOX
5
2 X188
INSTRUMENT
CLUSTER
6211.0
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT .35 SW/WS
.5 SW/WS
2 X17
11 X503
FUSE DETAILS
0670.3
4LIGHT SWITCH
DETAILS
6300.0 X196
X5031
X285
X2857
GROUND
DISTRIBUTION
0670.4
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON F37
10A
.75 GR/SW
X1001814
X10012
14
FUSE DETAILS
0670.3
X100156
6
FUSE DETAILS
0670.3
F3630A
12
M3
WIPER MOTOR
1) WIPER IN PARK
2) WIPER NOT IN
PARK
2 X33334
1 X333
32
.5 BR/GN/GE 2.5 SW/RT/GE 2.5 SW/WS/GE
GROUND
DISTRIBUTION
0670.4
X173
1
M7
HEADLIGHT/FOG
LIGHT WASHER
PUMP
X1232
15
2.5 SW/BR
1 X123
GROUND
DISTRIBUTION
0670.4
X165
0 2
1
12

F330A

X7000
.5 GR/SW/GE
25
INDICATORS







INSTRUMENT CLUSTER
3
GROUND
DISTRIBUTION
0670.4
A2w
INSTRUMENT
CLUSTER
HEADLIGHTS/FOG
LIGHTS
6312.0
TURN/HAZARD
LIGHTS
6313.0
LIGHT SWITCH
DETAILS
6300.0
.75 GE/BR8.35 WSX161.5 BL/GN
4.5 BL/BR3X171.5 GR/RTX162
519 X16
.5 GR/BR.5 GR/BR
A8500
TRANSMISSION
CONTROL MODULE
(EGS)2 X713X1322 .5 GE
X8500X6925
2X118
1 X713
.5 GE
B16
LEFT FRONT
BRAKE PAD
SENSOR
GROUND
DISTRIBUTION
0670.4 .5 GE
B17
RIGHT REAR
BRAKE PAD
SENSOR
23
X13006
31
F275A
P90
FRONT POWER
DISTRIBUTION BOX
31
14 X10017
FUSE DETAILS
0670.3
2
1 X778
15 X13
.5 BL/VI/GE
14
.5 BL/VI/GE
S58
DRIVER’S SEAT
BELT SWITCH
1) BELT UN-
BUCKLED
2) BELT BUCKLED
GROUND
DISTRIBUTION
0670.4
X173
N4
ON–BOARD
COMPUTER
X16
.35 BL/VI/WS
24 X17
15 X1070
N10
MULTI–FUNCTION
CLOCK
X13009
.5 WS/RT
3 X778
.5 BL/GN/GE
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
21 X17
GROUND
DISTRIBUTION
0670.4
X173
X1712
.5 BL/BR .5 BL/BR
A52
SLIP CONTROL
MODULE
(ABS/ASC)
X10100SLIP CONTROL
(ABS/ASC)
3450.1
.5 BL/BR
X16
X1181
A35
ON–BOARD
DISPLAY
323i 328i, M3
X117144
25
A52
SLIP CONTROL
MODULE
(ABS/ASC) 40 X1170
42X1170318i SUPPLEMENTAL
RESTRAINT
SYSTEM (AIR BAG)
3234.0
318i 323i, 328i, M3

X5035
21 021 0
PARK/TAIL/UNDER-
HOOD LIGHTS
6314.0F33
10A
6
2 6 X503
FUSE DETAILS
0670.3X10018
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON









F225A
P90
FRONT POWER
DISTRIBUTION BOX
12 11
HEADLIGHTS/FOG
LIGHTS
6312.0
FUSE DETAILS
0670.3
X5172
21 021 021 0
X196
4
8F25
5A
F3710A

10
14
94 1 7
4
X517
X1074
N3
DIMMER 3
6300.0-01A4
CHECK CONTROL
MODULE .5 GE/VI .35 GE .75 GR/SW
.75 GR/SW .75 GR/SW
.5 GR/RT

6300.0 LIGHT SWITCH DETAILS
X173X173
FUSE DETAILS
0670.3 FUSE DETAILS
0670.3
14X10017
10 X13
.75 GR/GE .75 GR/VI
1 GR/SW
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
2
X706
.5 GR/SW
1 GR/SW
X709
X709
GROUND
DISTRIBUTION
0670.4 2
1
X13006
E43
LEFT LICENSE
PLATE LIGHTX710
GROUND
DISTRIBUTION
0670.4 2
E44
RIGHT LICENSE
PLATE LIGHT X461
31 .75 GR/SW .75 GR/SW
X7101
X101822
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) .5 GR/SW
X2854
A51
WIPER/WASHER
MODULE .5 GR/SWGROUND
DISTRIBUTION
0670.4
X10012
E45y
CASSETTE BOX
LIGHT
1 X706








6312.0 HEADLIGHTS/FOG LIGHTS
4S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON
P90
FRONT POWER
DISTRIBUTION BOX
0
2
1
F235AF255A
X10017106
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
12
X503
.35 GE
.35 GEX1029.35 GE
897
5 X32.5 WSS7
COMBINATION
SWITCH
7) NORMAL
8) FLASH
9) HIGH BEAM
.35 WS
X503
8
2
4
1
X44
E26
LEFT FOG LIGHT6X44
8
K47
FRONT FOG LIGHT
RELAY 30
86
85
E27
RIGHT FOG LIGHTA2w
INSTRUMENT
CLUSTER
GROUND
DISTRIBUTION
0670.4 POWER
DISTRIBUTION
0670.2
X768
1
P90
FRONT POWER
DISTRIBUTION BOX F15
15A
X504
S10
FOG LIGHT
SWITCH
0) OFF
1) FRONT FOG
LIGHTS ON .5 GE/VI
01X504
1 RT/GE
X7682
X769
1X769
X1001610287b
X165
X173
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4
X100169
X17
3X17
.5 GE/GR
1 GE/BR 1 GE/BR .75 GE/BR
X2
.35 RT/WS
2
1 GE/BR
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON 0
2
1
9 X503
587
X1152NOT USED.35 GE
6312.0-01
.35 WS
X1028
1
CDN
X16
.35 WS
A2w
INSTRUMENT
CLUSTER7.5A
4 X32
.5 GE.5 GN/GE
9
WITH CCM*
*

1 GR/VIWITHOUT CCM1 GR/GEWITHOUT CCM
X5032X503
11
2
10
6








6314.0 PARK/TAIL LIGHTS
P90
FRONT POWER
DISTRIBUTION BOX
F3310A
6
F3710A
X10018
14
S8
LIGHT SWITCH
0) OFF
1) PARK LIGHTS
ON
2) HEADLIGHTS
ON5
2
10
.75 GR/VI.75 GR/GE
.5 GR/VI
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
.75 GR/VI.75 GR/GE.5 GR/GE
X245X246
WITH CCMWITH CCM