fuse box CHERY TIGGO 2009 Service Service Manual

Downloaded from www.Manualslib.com manuals search engine 3.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Body fuse and relay box H13
Fuse 3 (10A)
Harness for an open or short between output shaft speed sensor and fuse
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SHAFT SPEED SENSOR SIGNAL CIRCUIT
• Check sensor signal circuit between sensor terminal 2 and ground in the sensor electrical connector E-088.
• 5 V should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short
to power or short to ground.
5.CHECK OUTPUT SHAFT SPEED SENSOR GROUND CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
OUTPUT
SPEED
SENSOR
CONNECTOR TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
13
9Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080061
08
08–171Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Body fuse and relay box H9, H8, G15
Fuse 10 (30A)
Harness open or short between A/T assembly connector and fuse
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK R/L SOLENOID CONTROL CIRCUIT
• Turn the ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
71
5Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to power or short to ground.
7.CHECK DTC
• With the X-431 scan tool, read TCM DTCs.
• Refer to DTC Confirmation Procedure.
Is the check result normal?
Ye s>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
No
>>Replace the TCM.
DIAGNOSIS & TESTING
08
08–181Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK UD SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check UD solenoid power supply between E-086
terminal 9 and ground in the A/T assembly connec-
tor E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Fuse 10 (30A).
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK UD SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
31Y
es
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–186Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK 2ND GEAR SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check 2nd gear solenoid power supply between
E-086 terminal 9 and ground in the A/T assembly
connector E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Fuse 10 (30A).
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK 2ND GEAR SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
41
6Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–192Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK OD SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check OD solenoid power supply between E-086
terminal 10 and ground in the A/T assembly con-
nector E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Fuse 10 (30A).
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground or short to power in harness or connec-
tors.
6.CHECK OD SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
65
4Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080009
08–198Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK DCC SOLENOID POWER SUPPLY
• Turn the ignition switch on.
• Check DCC solenoid power supply between E-086
terminal 9 and ground in the A/T assembly connec-
tor E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Fuse 10 (30A).
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK DCC SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
51
4Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–204Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.CHECK A/T RELAY SUPPLY VOLTAGE
• Turn ignition switch ON and then OFF.
• Check voltage between TCM terminals 2, 3 and ground.
• Turn ignition switch ON, battery voltage will exist.
• After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately 0 V.
Is the check result normal?
Ye s>>Go to step 8.
No
>>Go to the next step.
3.CHECK A/T RELAY CONTROL VOLTAGE
• Turn ignition switch on.
• Check voltage between ECM terminal 63 and
ground.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Go to step 8.
4.CHECK A/T RELAY CONTROL VOLTAGE CIRCUIT
• Disconnect TCM harness connector.
• Disconnect front fuse and relay box harness connector H.
• Check harness continuity between TCM terminal 63 and front fuse and relay box terminal H6.
• Check harness continuity between front fuse and relay box terminal H10 and front fuse and ground.
• Check harness connector A-102, E-105, terminal 11.
• Continuity should exist.
• Check the harness for short to power or short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground or short to power in harness or connec-
tors.
DIAGNOSIS & TESTING
LTSMD080019
LTSMD080020
08–238Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK A/T RELAY SUPPLY CIRCUIT
• Check harness continuity between TCM terminal 2, 3 and front fuse and relay box terminal H9.
• Check for harness continuity between front fuse and relay box terminal H8 and G15.
• Check harness connector A-102, E-105, terminal 1.
• Continuity should exist.
• Check the harness for short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground in harness or connectors.
6.CHECK FUSE
• Disconnect Fuse 10 (30A) fuse from the front fuse and relay box.
• Check fuse 10 (30A).
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace fuse 10 (30A).
7.CHECK FRONT FUSE AND RELAY BOX
• Check front fuse and relay box.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace front fuse and relay box.
8.CHECK DTC
• With the X-431 scan tool, read TCM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC 54 still present?
Ye s>>Replace the TCM.
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
08
08–239Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK RCM DTC
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the RCM.
• Turn the ignition switch off, and wait a few seconds, then turn the ignition switch on.
• Wait one minute, and with the scan tool, view active DTCs in the RCM.
Is DTC B2501 present?
Ye s>>Go to the next step.
No
>>Go to step 5.
2.CHECK WARNING LAMP
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• Observe the airbag warning lamp.
Is the airbag warning lamp not illuminated with the ignition switch ON?
Ye s>>Go to the next step.
No
>>Go to step 4.
3.CHECK WARNING LAMP CIRCUITS
WARNING!
To avoid serious or fatal injury, turn ignition switch off, disconnect the negative battery cable and wait two min-
utes before proceeding.
• Disconnect the RCM electrical connector (1) (See
Restraints Control Module (RCM) Removal & Instal-
lation in Section 14 Restraints).
• Disconnect the instrument cluster electrical connec-
tor.
• Disconnect the front fuse and relay box electrical
connector B14.
NOTE :
Check connectors - Clean and repair as necessary.
• Check fuse F6.
• Measure the following circuits with a digital multim-
eter:
Harness connector C-106, J-100.
Harness for an open between the front fuse
and relay box electrical connector (terminal B4, B14 ) and instrument cluster C-001 (terminal 11 and 13).
Harness for open between the instrument cluster C-001 (terminal 17) and RCM electrical connector J-001 (terminal 7).
• Check the harness for continuity.
DIAGNOSIS & TESTING
LTSM140006
14
14–31Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Continuity should exist.
Is the check result normal?
Ye s>>Replace the instrument cluster.
If DTC is still present, Go to the next step.
No
>>Repair the harness wires between the RCM electrical connector J-001 (terminal 7) and instrument
cluster C-001 (terminal 17) and the harness wires between combination meter C-001 (terminal 13) and front fuse
and relay box electrical connector (terminal B14) for an open.
4.CHECK CONNECTORS
NOTE :
Diagnose and repair all active codes before diagnosing stored codes (See Restraints Control Module DTC List in
Section 14 Restraints).
• With the scan tool, record and erase all RCM DTCs.
• Using the electrical schematic as a guide, inspect the following:
Inspect the wiring and connectors of the related airbag system.
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out or corroded terminals.
Verify that there is good pin to terminal contact in the related connectors.
Were any problems found?
Ye s>>Repair as necessary.
No
>>Go to the next step.
5.CHECK DTC
• Reconnect all disconnected components and harness connectors.
• With the X-431 scan tool, read RCM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC B2501 still present?
Ye s>>Replace the RCM.
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
14–32Chery Automobile Co., Ltd.