weight CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine Battery Tray
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the positive battery cable.
3. Remove the battery hold down.
4. Remove the battery.
5. Remove the three bolts (1) from the battery tray.
6. Lift the battery tray out of the engine compartmentand remove from the vehicle.
7. Installation is in the reverse order of removal.
Starter Motor Assembly
Description
The starter motor is mounted with two bolts to the transaxle housing and is located on the side of the engine. The
starter motor incorporates several features to create a reliable, efficient, compact, lightweight and powerful unit. The
electric motor of the starter features electromagnetic field coils wound around pole shoes, and brushes contact the
motor commutator. The starter motor is serviced only as a unit and cannot be repaired.
Operation
The starter motor is equipped with a planetary gear reduction system. The planetary gear reduction system consists
of a gear that is integral to the output end of the electric motor armature shaft that is in continual engagement with
a larger gear that is splined to the input end of the starter pinion gear shaft. This feature makes it possible to reduce
the dimensions of the starter. At the same time, it allows higher armature rotational speed and delivers increased
torque through the starter pinion gear to the starter ring gear.
Removal & Installation - 1.6L & 1.8L & 2.0L
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector from the starter.
3. Remove the bolts connecting the engine oil dipstick to the cylinder block and intake manifold.
4. Remove the engine oil dipstick.
NOTE :
After removing the engine oil dipstick, you should immediately plug the hole in the cylinder block in order to prevent
any debris from entering the engine. 5. Remove the starter solenoid nut (1) from the starter.
(Tighten: Starter solenoid nut to 10 N·m)
ON-VEHICLE SERVICE
LTSM050002
BESM050004
05
05–9Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The front suspension system incorporates a strut assembly that takes the place of the upper control arm and upper
ball joint. The strut carries out the function of a shock absorber and is encompassed by a coil spring. The strut
assembly supports the weight of the vehicle and is also the pivot point for the steering knuckle. This system uses a
lower control arm and ball joint for the lower pivot point of the steering knuckle.
10–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
Vehicle wheel alignment is the positioning of all interrelated front and rear suspension angles. These angles affect the
handling and steering of the vehicle when it is in motion. Proper wheel alignment is essential for efficient steering,
good directional stability, and proper tire wear.
The method of checking a vehicle’s front and rear wheel alignment varies depending on the manufacturer and type
of equipment used. The manufacturer’s instructions should always be followed to ensure accuracy of the alignment.
On this vehicle, the suspension angles that can be adjusted are as follows:
Front Axle
•Camber
• Caster
• Toe-in
Rear Axle
• Camber
• Toe-in
Check the wheel alignment and make all wheel alignment adjustments with the vehicle standing at its proper curb
height specification. Curb height is the normal riding height of the vehicle. It is measured from a certain point on the
vehicle to the ground or a designated area while the vehicle is sitting on a flat, level surface.
Operation
Curb Height Measurement
The wheel alignment is to be checked and all alignment adjustments made with the vehicle at its required curb height
specification.
• Vehicle height is to be checked with the vehicle on a flat, level surface, preferably a vehicle alignment rack.
• The tires are to be inflated to the recommended pressure.
• All tires are to be the same size as standard equipment.
• Vehicle height is checked with the fuel tank full of fuel, and no passenger or luggage compartment load.
• Vehicle height is not adjustable.
• If the measurement is not within specifications, inspect the vehicle for bent or weak suspension components.
• Compare the parts tag on the suspect coil spring(s) to the parts book and the vehicle sales code, checking for
a match.
• Once removed from the vehicle, compare the coil spring height to a new or known good coil spring. The
heights should vary if the suspect spring is weak.
NOTE :
Prior to reading the curb height measurement, the front and rear of the vehicle must be jounced to settle the sus-
pension. Induce jounce by pushing down on the center of the bumper (fascia), using care not to damage the vehicle,
moving the vehicle up and down, gradually increasing the suspension travel with each stroke. Release the bumper at
the bottom of each stroke, repeating this action several times. Perform this to both front and rear suspensions an
equal number of times.
Pre-Wheel Alignment Inspection
Before any attempt is made to change or correct the wheel alignment, the following inspection and necessary cor-
rections must be made to the vehicle to ensure proper alignment. 1. Verify the fuel tank is full of fuel. If the fuel tank is not full, the reduction in weight will affect the curb height of the vehicle and the alignment specifications.
2. The passenger and luggage compartments of the vehicle should be free of any load that is not factory equip- ment.
10
10–39Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Install the wheel assembly and install the wheel mounting nuts.(Tighten: Wheel mounting nuts to 110 N·m)
Wheel Assembly
Description
Original equipment wheels are designed for operation up to the specified maximum vehicle capacity.
Inspect wheels for the following:
•Dents or cracks
• Damaged wheel bolt holes
• Air leaks from any area or surface of the rim
• Excessive run out
NOTE :
Do not attempt to repair a wheel by hammering, heating or welding.
NOTE :
The wheel nuts are designed for specific applications. Do not use replacement bolts with a different design or lesser
quality.
Removal & Installation
1. Raise and support the vehicle.
2. If the vehicle is equipped with wheel center caps that cover the wheel nuts, remove the cap with an appropriate removal tool utilizing the notch located between the wheel and the outer edge of the cap.
NOTE: Use care not to damage the finish on the wheel.
3. Remove the wheel mounting nuts (2) with a suit- able tool and remove the wheel assembly (1).
(Tighten: Wheel mounting nuts to 110 N·m)
4. Installation is in the reverse order of removal.
Wheel Balance
Description
Balance the wheel assembly as necessary following the wheel balancer manufacturer’s instructions.
• Road test the vehicle for at least 5 miles.
• If the vibration persists, continue with Diagnosis & Testing procedure.
NOTE :
• Balance equipment must be calibrated and maintained per equipment manufacturer’s specifications.
• Wheel weight must fit the rim.
ON-VEHICLE SERVICE
LTSM100053
10
10–52Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Wheel Balance Procedure
1. Raise and support the vehicle.
2. Remove the wheel mounting nuts and the wheelassembly.
3. Perform a dynamic balance test.
NOTE :
A wheel requiring 5g or less of weight per side is con-
sidered to be within the proper specifications for a
wheel balance. 4. Install the appropriate wheel weights on the inner (2) and outer (1) edges of the rim until the wheel is
balanced within specifications.
NOTE :
Not more than one wheel weight can be attached to
each side of the wheel, with its maximum weight not
exceeding 40g.
CAUTION:
Use caution not to damage wheel weights dur-
ing tire and wheel installation.
5. Install the wheel assembly and install the wheel mounting nuts.
(Tighten: Wheel mounting nuts to 110 N·m)
Tire Rotation
Description
Tires on the front and rear operate at different loads and perform different steering, driving, and braking functions.
For these reasons they wear at unequal rates and tend to develop irregular wear patterns. These effects can be
reduced by rotating the tires at regular intervals.
The benefits of tire rotation are:
•Increase tread life
• Maintain traction levels
• A smooth, quiet ride
ON-VEHICLE SERVICE
BESM100020
10–53Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Non-Directional Tires
The suggested method of tire rotation is shown. Other rotation methods can be used, but they will not provide all the
tire longevity benefits.
NOTE :
Only the four-tire rotation method may be used if the vehicle is equipped with a compact or temporary spare tire.1. Raise and support the vehicle.
2. Remove the wheel mounting nuts and the wheel assembly.
3. Rotate the tire to the desired location.
CAUTION:
Use caution not to damage wheel weights during tire and wheel installation.
4. Install the wheel assembly and install the wheel mounting nuts. (Tighten: Wheel mounting nuts to 110 N·m)
Directional Tires
Some vehicles may be fitted with special high-performance tires having a directional tread pattern. These tires are
designed to improve traction on wet pavement. To obtain the full benefits of this design, the tires must be installed so
that they rotate in the correct direction. This is indicated by arrows on the tire sidewalls. When being installed, extra
care is needed to ensure that this direction of rotation is maintained.
1. Remove the wheel mounting nuts and the wheel assembly.
2. Rotate the tire to the desired location.
CAUTION:
Use caution not to damage wheel weights during tire and wheel installation.
3. Install the wheel assembly and install the wheel mounting nuts. (Tighten: Wheel mounting nuts to 110 N·m)
ON-VEHICLE SERVICE
PZSM100039T
10
10–54Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Headlamp Adjustment Procedure
NOTE :
Follow all local laws and regulations and verify the following items before adjustment:1. Check the following before starting the headlamp adjustment procedure: •All tires are filled to the proper tire pressure.
• The vehicle is unloaded (except for spare tire and tools, and include driver’s weight for sedan).
• The vehicle should be parked on a level surface.
• The headlights are clean.
• The headlights are working properly.
2. Park the vehicle on a level surface approximately 10 meters from the vertical wall or screen directly in front of it. NOTE: The vertical wall or screen must be a minimum of 2.4 meters wide.
3. Use a screwdriver into the two adjustment holes (1) to adjust the headlamp to proper specifications.
Rear Combination Lamp Assembly
Removal & Installation
1. Open the back cargo door.
2. Remove the lower C-pillar trim (See Lower C-PillarRemoval & Installation in Section 15 Body &
Accessories).
3. Remove three mounting nuts (1) from the body.
EXTERIOR LAMPS
LTSM150149
LTSM150039
15–190Chery Automobile Co., Ltd.