CHEVROLET ASTRO 1996 Owners Manual

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination
of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of fires caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one
of the identical size
and rating.
If you ever have a problem
on the road and don’t have a
spare fuse,
you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without -- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace it
as soon as you can.
There are two fuse blocks in your vehicle: one
is inside
the vehicle and one
is in the engine compartment.
Instrument Panel Fuse Block
The fuse block is on the lower portion of the instrument
panel on the driver’s side.
You can remove fuses with a fuse extractor.
To remove fuses if you don’t have a fuse extractor, hold
the end of the fuse between your thumb and index finger
and pull straight out.
6-61

12 18 24
c57 c7 E7 c7 11 17 23
4
c7 c7 E7 E7 10 16 22
3 9 15 21 C7 E7 E7 C7
2
c7 c87 c7 c3 14 20
i
c7 1 7 13 19 c7 c7 c7
FuseKircuit Usage
Breaker
1
2
3
Stop/Turn/Hazard Lamps, CHMSL,
Chime Module
No Fuse-Resistor
Courtesy Lamps, Power Outside Mirrors, Glove Box Lamp, Dome
Reading Lamps, Vanity Mirror Lamps
10
11
12
13
FuseKircuit Usage
Breaker
4 DRL Relay, DRL Module, Chime
Headlamp Switch, Keyless Entry,
Cluster, Overhead Console
Not Used
Cruise Module, Cruise
Activator Switch
Power Outlets, ALDL,
Subwoofer Amplifier
Not Used
License Plate Lamp, Taillamps,
Parking Lamps, Ashtray Lamp, Panel
Lights, Trailer Taillamps, Front and Rear Sidemarker Lamps, Door Switch
Illumination, Headlamp Switch
Illumination, RSA Illumination
Air Bag System
Wiper Motor, Washer Pump
L, M 1, M2 Blower Motor, Rear A/C
Relay Coil, Front Cont, Temp. Door
Motor, Hi Blower Relay, Defogger
Timer Coil, Upfitter Relay Coil
Cigarette Lighter, Door Lock Relay
i
5
6
7
8
9
6-62

15
16
', 17
18
19
Fuse/Circuit Usage Breaker
14 Cluster HVAC Controls, Chime
Module, Radio Illumination, Rear Heat
Switch Illumination, Rear
WiperNasher Switch Illumination,
Rear Liftgate Switch Illumination, Remote Cassette Illumination,
OH Console
DRL Lamps
Front Turn Signals, Rear Turn Signals,
Trailer Turn Signals, Back-up Lamps,
BTSI Solenoid
Radio: ATC (Standby), 2000 Series
(Main Feed), Rear Seat Audio Controls
VCM-Ign 3, VCM- Brake, 4WAL,
Cruise Stepper Motor
Radio: ATC (Main Feed),
2000 Series (Standby)
A
B
Fuse/Circuit Usage
Breaker
20 PRNDLI Odometer, TCC Enable and
PWM Solenoids, Shift
A and Shift B
Solenoids, 3-2 Downshift Solenoids
Not Used
Not Used Rear Wiper, Rear Washer Pump
Not Used
(Circuit Breaker) Power Door Lock,
6-way Power Seat, Keyless Entry
Module, Dutch Door Module, Dutch
Door Release
(Circuit Breaker) Power Windows
21
22
23
24
6-63

Underhood Electrical Center
1
(-) I-)
(-1
[-)
(T)
E3
IIVC)
(-)
I
The underhood electrical center is located toward the
rear
of the engine compartment on the driver's side.
Lift the hood and open the cover to gain access to this
fuse block.
Feed
AUXB . . . . . .
AUX A . . . . . , . .
Relay
A/C Relay
IGN Relay
Starter Enable Relay
A/C Enable Relay
Empty Relay
Fuel Pump Relay
Usage
. . Upfitter Battery Feed
. . Upfitter Ignition Feed
6-64

Fuse
UPFIT-BATT .......
UPFIT-IGN . .
Spare .....
Fuse Puller*
Spare
.............
Spare .............
ECM-B ............
..
..
HORN ......
A/C COMP ...
RR DEFOG .......
ENG-I ......
IGN-E
..
..
Usage
Upfitter Battery
Power Stud, Trailer Wiring
Harness Upfitter Ignition Relay
Not Used
Not Used Not Used
Fuel Pump Relay,
VCM, Oil Pressure
Switch/Sender
Horn Relay
A/C Enable Relay
Heater-A/C Control Selector Switch
Oxygen Sensors 1-4,
Camshaft Position Sensor,
Mass Air Flow Sensor,
Evaporative Emission
Canister Purge Solenoid
Valve, Linear EGR Valve
Solenoid, VCM
A/C Enable Relay
Fuse
ECM-I ..... .....
LIGHTING .....
BATT I/P .......
IGN A .............
IGN B .............
ABS ..............
AIC ...............
RR HTR/AC ........
Spare .............
Usage
Fuel Injectors 1-6,
Crankshaft Position Sensor,
VCM, Distributor Ignition
Control Module Park Lamps Fuse,
DRL Fuse, Headlamp and
Panel Dimmer Switch
Fuse Block Fuses,
Power Seat CB,
Stop/Hazard Fuse,
Auxiliary Power Fuse,
Cigarette Lighter Fuse,
Radio, Battery Fuse
Starter Relay, Ignition Switch
Ignition Switch
Brake Pressure Module Valve Blower Motor Resistor,
Blower Relay
Auxiliary Heater A/C Relay
Not Used
* A fuse puller is included in the underhood electrical
center. You
will also find spare fuses.
6-65

Replacement Bulbs
Exterior Lamps
Halogen Headlamps - Sealed Beam
Halogen Headlamps
- Composite
Halogen Headlamps
- Composite
Parking, Turn Signal Lamps
Rear Stoplamps
Sidemarker Lamps
Back-up Lamps
Quantity
2
2
2
2
2
4
2
Trade No.
H6054
9006 (Low Beam)
9005 (High Beam)
3 157NA
2057
194
1156
6-66

Capacities and Specifications
Engine Specifications
Engine ............... “VORTEC” 4300 V6 SFI‘k
RPO ................................... L35
Firing Order
...................... 1-6-5-4-3-2
Horsepower
................... 190 at 4,400 rpm
Thermostat Specification
......... 195 “F (9 1 O C)
“Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel ....... 100 lb-ft (140 Nem)
Tire Pressures ......... .... See “Loading
Your Vehicle” in
the Index.
Cooling System Capacity
Quantity*
Without Rear Heater
13.5 quarts (12.8 L)
Quantity*
with Rear Heater
16.5 quarts (15.5 L)
*All quantities are approximate. After refill, the level must
be checked.
Crankcase Capacity
Quantity*
with Filter
................... 4.5 quarts (4.3 L)
*All quantities are approximate. After refill, the level
must be checked. Do not overfill.
Fuel Tank Capacity
Standard Tank* ...........
*All quantities are approximate,
Transmission Capacity
Automatic Transmission
(Drain and Refill)“
.........
*All quantities are approximate.
Rear Axle Capacity
Standard Rear Axle* . .
Locking Rear Axle” ..........
*All quantities are approximate.
. . 27 gallons (102 L)
. . 5.0 quarts (4.7 L)
. . 3.5 pint (1.7 L)
3.5 pint (1.7 L)
6-67

Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be
sure the proper refrigerant is used.
If you’re not sure, ask your GM dealer.
Refrigerant should be added only by a qualified
A/C technician.
Air Conditioning Refrigerant Capacity
VPe
R- 134a
R- 134a
System
C-60**
C-69***
*All quantities are approximate.
**Front
A/C only.
***Front and Rear
A/C.
Quantity*
2.00 Ibs. (0.91 kg)
3.00 lbs. (1.36 kg)
NOTICE:
R-134a refrigerant is not compatible with R-12
refrigerant in an air conditioning system. R-12 in
an R-134a system
will cause compressor failure,
refrigerant
oil sludge, or poor air conditioning
system performance.
6-68

Normal Maintenance Replacement
Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change.
If a part listed in this
manual is
not the same as the part used in your vehicle
when it was built, or
if you have any questions, please
contact your
GM truck dealer.
Oil Filter..
......................... PF52
Air Cleaner Filter
.................. A 1 163C
Automatic Transmission
Filter Kit
............ ... 24200796
PCV Valve
...................... CV774C
Spark Plugs
....................... 41-932
Spark
Plug Gap ...... 0.060 inches (1.52 mm) Fuel
Filter
...
Radiator Cap .......
Wiper Blades (Front) .
Wiper Blade (Rear) . .
. . GF481
............ RC27
. . 22110158, Pin Type
. . 22154396, Pin Type
Vehicle Dimensions*
Wheelbase .............. 189.8 inches (482 cm)
Width
................... 77.5 inches (1 96.8 cm)
Height.
.................. 76.2 inches (193.5 cm)
Wheelbase
.............. 11 1.2 inches (282.4 cm)
Front Tread Width
......... 65.1 inches (165.4 cm)
Rear Tread Width
........ 65.1 inches (1 65.4 cm)
*Figures reflect base equipment only.
6-69

NOTES
6-70