ECU CHEVROLET ASTRO 2005 Service Manual

Used Replacement Wheels
{CAUTION:
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used
or how far it’s been driven. It could fail suddenly
and cause a crash. If you have to replace a
wheel, use a new GM original equipment wheel.
Tire Chains
Notice:Use tire chains only where legal and only
when you must. Use only SAE Class “S” type
chains that are the proper size for your tires. Install
them on the rear axle tires and tighten them as
tightly as possible with the ends securely fastened.Drive slowly and follow the chain manufacturer’s
instructions. If you can hear the chains contacting
your vehicle, stop and retighten them. If the contact
continues, slow down until it stops. Driving too
fast or spinning the wheels with chains on will
damage your vehicle.
If a Tire Goes Flat
It’s unusual for a tire to “blowout” while you’re driving,
especially if you maintain your tires properly. If air goes
out of a tire, it’s much more likely to leak out slowly.
But if you should ever have a “blowout,” here are a few
tips about what to expect and what to do:
If a front tire fails, the at tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel rmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
5-71

CAUTION: (Continued)
To be even more certain the vehicle will not
move, you should put blocks at the front and
rear of the tire farthest away from the one
being changed. That would be the tire, on the
other side, at the opposite end of the vehicle.
When you have a at tire, use the following example as a
guide to assist you in the placement of wheel blocks.
The following information will tell you next how to use
the jack and change a tire.
Removing the Spare Tire and Tools
The jacking equipment you’ll need is stored by your
vehicle’s rear doors, along the passenger’s side wall.
1. Remove the jack cover by pulling it away from
the side wall and down to release the tabs
securing the top of the cover.
5-73

3. Put the at end of the extension on an angle
through the hole in the rear door frame, above
the bumper.
The compact spare is for temporary use only.
Replace the compact spare tire with a full-size tire
as soon as you can. SeeCompact Spare Tire
on page 5-84. See the storage instructions label to
restore your compact spare properly.
4. Raise the tire fully against the underside of the
vehicle by turning the ratchet/wheel wrench until
you hear two clicks or feel it skip twice. The spare
tire hoist cannot be overtightened.
5. Make sure the tire is stored securely. Push and
pull (A), and then try to turn (B) the tire. If the tire
moves, use the ratchet/wheel wrench to tighten
the cable.
6. Return the jacking equipment to its proper location.
5-83

Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Windshield and Wiper Blades on page 5-89.
Spare Tire Check
At least twice a year, after the monthly ination check
of the spare tire determines that the spare is inated to
the correct tire ination pressure, make sure that the
spare tire is stored securely. Push, pull, and then try
to rotate or turn the tire. If it moves, use the wheel
wrench to tighten the cable. SeeChanging a Flat Tire
on page 5-72.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-29.
Automatic Transmission Check
Check the transmission uid level; add if needed. See
Automatic Transmission Fluid on page 5-23. A uid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specied in Part D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel door
and rear compartment hinges, latches and locks
including interior glove box and console doors, hood
latch assembly, secondary latch, pivots, spring anchor,
release pawl and any moving seat hardware. Lubricate
the hood safety lever pivot and prop rod pivot. Part D
tells you what to use. More frequent lubrication may be
required when exposed to a corrosive environment.
6-25

Flat Tire Change:Installation of a spare tire will be
covered at no charge. The customer is responsible
for the repair or replacement of the tire if not
covered by a warrantable failure.
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Dealer Locator Service
In many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
Your name, home address, and home
telephone number.
Telephone number of your location.
Location of the vehicle.
Model, year, color, and license plate number.
Mileage, Vehicle Identication Number (VIN),
and delivery date of the vehicle.
Description of the problem.While we hope you never have the occasion to use
our service, it is added security while traveling for you
and your family. Remember, we are only a phone
call away. Chevrolet Roadside Assistance:
1-800-CHEV-USA (1-800-234-8872), text telephone
(TTY) users, call 1-888-889-2438.
Chevrolet reserves the right to limit services or
reimbursement to an owner or driver when, in
Chevrolet’s judgement, the claims become excessive
in frequency or type of occurrence.
Roadside Assistance is not part of or included in the
coverage provided by the New Vehicle Limited Warranty.
Chevrolet reserves the right to make any changes or
discontinue the Roadside Assistance program at
any time without notication.
Canadian Roadside Assistance
Vehicles purchased in Canada have an extensive
roadside assistance program accessible from anywhere
in Canada or the United States. Please refer to the
Warranty and Owner Assistance Information book.
7-7

Child Restraints (cont.)
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-54
Older Children.............................................1-38
Securing a Child Restraint Designed for
the LATCH System...................................1-56
Securing a Child Restraint in a
Center Rear Seat Position.........................1-58
Securing a Child Restraint in a
Rear Outside Seat Position........................1-57
Securing a Child Restraint in the
Right Front Seat Position..........................1-60
Top Strap...................................................1-50
Top Strap Anchor Location............................1-52
Where to Put the Restraint...........................1-49
Cigarette Lighter.............................................3-18
Cleaning
Aluminum Wheels........................................5-90
Exterior Lamps/Lenses.................................5-88
Fabric/Carpet..............................................5-85
Finish Care.................................................5-88
Glass Surfaces............................................5-87
Instrument Panel.........................................5-87
Interior Plastic Components...........................5-87
Leather......................................................5-87
Tires..........................................................5-90
Underbody Maintenance...............................5-91
Vinyl..........................................................5-86
Washing Your Vehicle...................................5-88Cleaning (cont.)
Weatherstrips..............................................5-88
Windshield and Wiper Blades........................5-89
Climate Control System...................................3-19
Outlet Adjustment........................................3-21
Rear Air Conditioning System........................3-22
Rear Heating System...................................3-21
Comfort Guides, Rear Safety Belt.....................1-35
Compact Spare Tire........................................5-84
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-38
Coolant
Engine Temperature Gage............................3-29
Heater, Engine............................................2-19
Cooling System..............................................5-30
Cruise Control Lever.......................................3-11
Customer Assistance Information
Courtesy Transportation.................................. 7-8
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-6
Reporting Safety Defects to
General Motors........................................7-12
Reporting Safety Defects to the
Canadian Government..............................7-11
Reporting Safety Defects to the
United States Government.........................7-11
3

K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-59
Lamps
Battery Run-Down Protection.........................3-17
Dome........................................................3-16
Exterior......................................................3-14
LATCH System
Child Restraints...........................................1-54
Securing a Child Restraint Designed
for the LATCH System..............................1-56
Latches, Seatback............................................ 1-6
Light
Airbag Readiness........................................3-26
Anti-Lock Brake System Warning...................3-29
Brake System Warning.................................3-28
Charging System.........................................3-27
Check Gages Warning.................................3-35Light (cont.)
Highbeam On.............................................3-34
Low Fuel Warning.......................................3-36
Malfunction Indicator....................................3-30
Safety Belt Reminder...................................3-25
Security.....................................................3-34
Service All-Wheel-Drive................................3-34
Tow/Haul Mode...........................................3-35
Lighting
Entry.........................................................3-17
Exit...........................................................3-17
Locking Rear Axle............................................ 4-8
Locks
Door........................................................... 2-6
Power Door.................................................. 2-7
Programmable Automatic Door Locks............... 2-7
Long Trip/Highway Scheduled Maintenance........6-16
Loss of Control...............................................4-12
Low Fuel Warning Light...................................3-36
Luggage Carrier..............................................2-38
Lumbar
Manual Controls............................................ 1-4
7

Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-28
Running Your Engine While You Are Parked.......2-27
S
Safety Belt
Reminder Light............................................3-25
Safety Belts
Care of......................................................5-87
Center Rear Passenger Position....................1-34
Driver Position............................................1-23
How to Wear Safety Belts Properly................1-23
Questions and Answers About Safety Belts.....1-22
Rear Safety Belt Comfort Guides for
Children and Small Adults.........................1-35
Rear Seat Passengers.................................1-31
Right Front Passenger Position......................1-31
Safety Belt Extender....................................1-37
Safety Belt Use During Pregnancy.................1-31
Safety Belts Are for Everyone.......................1-18
Shoulder Belt Height Adjuster........................1-30
Safety Warnings and Symbols.............................. iii
Seatback Latches............................................. 1-6Seats
Bench Seat................................................1-11
Bucket Seats, Rear......................................1-17
Head Restraints............................................ 1-6
Manual........................................................ 1-3
Manual Lumbar............................................. 1-4
Power Seat.................................................. 1-3
Rear Seat Operation...................................... 1-7
Reclining Seatbacks...................................... 1-4
Seatback Latches.......................................... 1-6
Securing a Child Restraint
Center Rear Seat Position............................1-58
Designed for the LATCH System...................1-56
Rear Outside Seat Position...........................1-57
Right Front Seat Position..............................1-60
Security Light.................................................3-34
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle.............................................. 5-5
All-Wheel-Drive Light....................................3-34
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-30
Publications Ordering Information...................7-12
Servicing Your Airbag-Equipped Vehicle..............1-69
11