CHEVROLET ASTRO PASSENGER 1994 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine To Check Brake Fluid
You can check the
brake fluid without
taking off the cap. Just
look at the windows
on the brake fluid
reservoir.
The fluid levels should be above
MIN. If they aren’t, have your brake
system checked to see if there is
a leak.
After work is done on the brake hydraulic system, make sure the levels are
above
MIN and below the top of each window.
What to Add
When you do need brake fluid, use only DOT-3 brake fluid - such as
Delco Supreme II@
(GM Part No.1052535). Use new brake fluid from a
sealed container only, and always clean the brake fluid reservoir cap before
removing it.
NOTICE:
Don’t let someone put in the wrong kind of fluid. For
example, just a few drops of mineral-based oil, such
as engine
oil, in your brake system can damage brake system parts
so
badly that they’ll have to be replaced.
Brake fluid can damage paint, so be careful not to spill brake
fluid on your vehicle.
If you do, wash it off immediately. See
“Appearance Care” in the Index.

Downloaded from www.Manualslib.com manuals search engine Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make a high-pitched
warning sound when the brake pads are worn and new pads are needed. The
sound may come and go or be heard all the time your vehicle is moving
(except when you are pushing on the brake pedal firmly).
NOTICE:
Continuing to drive with worn-out brake pads could result in
costly brake repair.
Some driving conditions or climates may cause a brake squeal when the
brakes are first applied or lightly applied. This does not mean something is
wrong with your brakes.
Your rear drum brakes don't have wear indicators, but
if you ever hear a
rear brake rubbing noise, have the rear brake linings inspected. Also,
the
rear brake drums should be removed and inspected each time the tires are
removed for rotation or changing. When you have the front brakes replaced,
have the rear brakes inspected, too.
Brake linings should always be replaced as complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to normal height, or if
there is a rapid increase in pedal travel. This could be a sign of brake
trouble.
Brake Adjustment
Every time you make a brake stop, your disc brakes adjust for wear.
If your brake pedal goes down farther than normal, your rear drum brakes
may need adjustment. Adjust them by backing
up and firmly applying the
brakes a few times.
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Downloaded from www.Manualslib.com manuals search engine Replacing Brake System Parts
The braking system on a modern vehicle is complex. Its many parts have to
be of top quality and work well together
if the vehicle is to have really good
braking. Vehicles we design and test have top-quality
GM brake parts in
them, as your vehicle does when it is new. When you replace parts of your
braking system
- for example, when your brake linings wear down and
you have to have new ones put in
- be sure you get new genuine GM
replacement parts. If you don’t, your brakes may no longer work properly.
For example,
if someone puts in brake linings that are wrong for your
vehicle, the balance between your front and rear brakes can change, for
the
worse. The braking performance you’ve come to expect can change in many
other ways if someone puts in the wrong replacement brake parts.
Hydro-Boost Brake System
The power steering pump also powers the Hydro-Boost. Refer to “Power
Steering Fluid”
in the section when checking the fluid level or adding fluid.
Battery
Every new vehicle has a Delco Freedom@ battery. You never have to add
water to one
of these. When it’s time for a new battery, we recommend a
Delco Freedom@ battery. Get one that has the catalog number shown on the
original battery’s label.
Vehicle Storage
If you’re not going to drive your vehicle for 25 days or more, take off the
black, negative
(-) cable from the battery. This will help keep your battery
from running down.
Contact your dealer to learn how to prepare your vehicle for longer storage
periods.
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Downloaded from www.Manualslib.com manuals search engine For more information on vehicle storage, contact your dealer’s service
department,
or write to:
Adistra Corporation
17 1 Hamilton Street
Plymouth, MI
48 170
In Canada, write to:
General Motors of Canada, Limited
Customer Services Department
Oshawa, Ontario
L1 J 5Z6
Fluid Leak Check
After the vehicle has been parked for awhile, inspect the surface beneath the
vehicle for water, oil, fuel or other fluids. Water dripping from the air
conditioning system
is normal. If you notice fuel leaks or fumes, the causes
should be found and corrected at once.
Bulb Replacement
Before replacing any bulbs, make sure all lights are off and the vehicle is
not running.
Halogen Bulbs
1_
6-36

Downloaded from www.Manualslib.com manuals search engine Headlights
x ~.- P
m I
1. Open the hood.
2. Remove the four
screws from the
headlight bezel.
Pull the bezel out
so you can see
the parkingkurn
signal sockets. I
Press the tab and
turn the socket to
the left to remove
the socket from
the bezel. If
the
socket does not
have
a tab, turn
the socket to the
left. Set
the bezel
aside.
4. Remove the four
retainer screws
and the retainer.
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Downloaded from www.Manualslib.com manuals search engine 5. Pull the
connector out and
unplug the light.
6. Install the new
bulb into
the
connector.
7. Reverse steps 1-5 to reinstall the headlight.
Front Parkingflurn Signal Lights
1. Open the hood.
2. Remove the four screws from the headlight bezel. Pull the bezel out so
you can see the parkinghum signal sockets.
6-38
3. Press the tab and
turn the socket to
the left to remove
the socket from
the bezel.
If the
socket does
not
have a tab, turn
the socket to the
left to remove the
socket from the
bezel.

Downloaded from www.Manualslib.com manuals search engine .., ., .. ,.
4. Pull out the bulb
and replace
it
with the new
bulb.
5. Reverse steps 1-3 to reinstall the headlight.
Rear Lights
I. Open the rear door.
2. Remove the two
screws behind the
door.
3. Pull out the
taillight assembly
so you can see
the socket.
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Downloaded from www.Manualslib.com manuals search engine -
6. Reverse
steps 14 to reinstall the taillight.
4. Press the tab and
turn the socket to
the left to remove
the socket from
the bezel. If the
socket does not
have a tab, turn
the socket to the
left to remove the
socket from the
bezel.
5. Pull out the bulb
and replace it
with the new
bulb.
Center High Mounted Stop Lamp (CHMSL)
Your CHMSL bulbs
are not replaced
separately.
You must
replace the entire unit.
See your GM dealer
for a replacement
CHMSL assembly.
?=-
I
6-40

Downloaded from www.Manualslib.com manuals search engine Other Maintenance Rems
Front Suspension and Steering Linkage
Refer to the Maintenance Schedule to determine how often to lubricate the
fittings and what type of lubricant to use.
Front Wheel Bearing (Two-Wheel Drive)
If your vehicle is two-wheel drive, it has wheel bearings that must be
cleaned and repacked.
Refer to the Maintenance Schedule to determine how often this must be
done.
Single Belt Accessory Drive
Your new vehicle uses a serpentine belt that is lighter, and more durable
than systems with several belts.
The belt runs over or around the pulleys on the engine.
A tensioner is used
to keep the belt tight at all times. The tensioner also makes replacing the
belt easier. If you need to replace the belt, be sure to get the correct
replacement belt. Your dealership or parts supplier can help you with this.
The Accessory Drive Belt Routing label on your vehicle will show you how
to route the belt your vehicle uses.
Windshield Wiper Blade Inserts
To replace your
windshield wiper
blade inserts, lift the
wiper
arm away from
the windshield. Pinch
the two tabs on the
wiper
arm and slide
the insert out of the
blade. Slide the new
one in place. Make
sure the tabs are
locked into position.
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Downloaded from www.Manualslib.com manuals search engine Air Conditioning
Every now and then have your dealership check your air conditioning
system to be sure it has not
lost any cooling ability. If you think the system
is not working properly, have your dealership
check it out as soon as
possible.
The air conditioning will not work when the temperature is below
40°F
(4 O C).
Lubrication
Accelerator Control System
Refer to the Maintenance Schedule to determine how often the accelerator
linkage pivot points must be lubricated and what type of lubricant
to use.
Accelerator cables and cruise control cables should not be lubricated. Any
cables that are worn or are hard to pull should be replaced.
When cleaning the engine compartment with water or steam, avoid directing
the flow onto the throttle linkage in a manner that would cau\
se moisture
to
enter the cables.
Hood Latches and Hood Hinge
Refer to the Maintenance Schedule to determine how to lubricate the hood
latch and hood hinge assembly.
Sliding Door Tracks
Your vehicle’s sliding door has three tracks which need lubrication.
For the upper and lower tracks, open the door, wipe the track\
clean and then lubricate with Lubriplate
TM White Grease.
For the outside middle track, close
the door after you finish the upper and
lower tracks. Then, wipe
the track clean and lubricate with
Lubriplate
TM White Grease.
Body
Normal use of your vehicle will cause metal to metal wear at some points on
the cab and body
if they are not lubricated.
For exposed surfaces, such as door checks, door lock bolts, lock striker
plates, dovetail bumper wedges, etc., a thin film
of engine oil should be
applied.
Where oil holes are provided in the body or cab, a dripless oil can be used.
The seat adjusters and seat track should be lubricated with chassis grease.
6-42