CHEVROLET AVEO 2002 Service Repair Manual

Page 2801 of 5127

Fig. 239: Manual Valve Lever & Shaft
Courtesy of GENERAL MOTORS CORP.
44. Install the manual valve lever shaft and the manual valve lever.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Page 2802 of 5127

Fig. 240: Driving The Pin Using A Pin Punch & Hammer
Courtesy of GENERAL MOTORS CORP.
45. Using a pin punch and hammer, drive in a new pin.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:25 PMPage 253 © 2005 Mitchell Repair Information Company, LLC.

Page 2803 of 5127

Fig. 241: Staking Spacer Through Small Hole
Courtesy of GENERAL MOTORS CORP.
46. Turn the spacer and the lever shaft to align the small hole for locating the staking position in the spacer
with the staking position mark on the lever shaft.
47. Using a pin punch, stake the spacer through the small hole.
48. Verif
y that the spacer does not turn.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:25 PMPage 254 © 2005 Mitchell Repair Information Company, LLC.

Page 2804 of 5127

Fig. 242: Bolt & Manual Detent Spring
Courtesy of GENERAL MOTORS CORP.
49. Install the manual detent spring with the bolt.
Tighten: Ti
ghten the bolt to 9.8 N.m (87 lb in).

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 255 © 2005 Mitchell Repair Information Company, LLC.

Page 2805 of 5127

Fig. 243: Parking Lock Pawl, Shaft & Torsion Spring
Courtesy of GENERAL MOTORS CORP.
50. Install the parkin
g lock shaft, the torsion spring and the parking lock pawl.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 256 © 2005 Mitchell Repair Information Company, LLC.

Page 2806 of 5127

Fig. 244: Edge Of Torsion Spring
Courtesy of GENERAL MOTORS CORP.
51. Verif
y that the edge of the torsion spring fits into the groove securely.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 257 © 2005 Mitchell Repair Information Company, LLC.

Page 2807 of 5127

Fig. 245: Bolts & Parking Lock Pawl Bracket
Courtesy of GENERAL MOTORS CORP.
52. Install the parking lock pawl bracket with the 2 bolts.
Tighten: Ti
ghten the bolts to 7.4 N.m (65 lb in).

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 258 © 2005 Mitchell Repair Information Company, LLC.

Page 2808 of 5127

Fig. 246: DT 46460, DT 46455 & Planetary Ring Gear
Courtesy of GENERAL MOTORS CORP.
53. Replace the planetary ring flange of the planetary ring gear.
54. Using DT 46460 (2) and DT 46455 (1), install the planetary ring gear. See Special Tools
.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 259 © 2005 Mitchell Repair Information Company, LLC.

Page 2809 of 5127

Fig. 247: Counter Drive Gear & Parking Lock Pawl
Courtesy of GENERAL MOTORS CORP.
55. Fix the counter drive
gear with the parking lock pawl.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 260 © 2005 Mitchell Repair Information Company, LLC.

Page 2810 of 5127

Fig. 248: Removing Planetary Ring Gear Nut Using DT 46472
Courtesy of GENERAL MOTORS CORP.
56. Using DT 46472 (1), install a new nut. See Special Tools
.
Tighten: Ti
ghten the nut to 9.8 N.m (87 lb in).

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 261 © 2005 Mitchell Repair Information Company, LLC.

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