CHEVROLET AVEO 2002 Service Repair Manual

Fig. 259: 2nd Brake Piston & 2nd Brake Clutch Cylinder
Courtesy of GENERAL MOTORS CORP.
69. Install the 2nd brake piston into the 2nd brake clutch c
ylinder.
IMPORTANT: Do not damage the O-rings.

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Fig. 260: 2nd Brake Clutch Cylinder & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
70. Install the 2nd brake clutch c
ylinder to the transaxle case.

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Fig. 261: DT 46455 & DT 46458
Courtesy of GENERAL MOTORS CORP.
71. Using DT 46455 (1) and DT 46458 (2), compress the 2nd brake piston return spring. See Special Tools
.
72. Using the screwdriver, install the snap ring.
IMPORTANT: Install the snap ring in the groove of the transaxle case correctly.

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Fig. 262: Thrust Bearing Race & Front Planetary Sun Gear
Courtesy of GENERAL MOTORS CORP.
73. Coat the thrust bearing race with petroleum jelly and install the race onto the front planetary sun gear.
Specification:
The race inner diameter is 19.3 mm (0.760 in).
The race outer diameter is 29.0 mm (1.142 in).

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Fig. 263: Front Planetary Sun Gear & Thrust Bearing Race
Courtesy of GENERAL MOTORS CORP.
74. Install the front planetar
y sun gear to the transaxle case.

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Fig. 264: 1-Way Clutch Assembly, Thrust Washer & Rear Planetary Sun Gear
Courtesy of GENERAL MOTORS CORP.
75. Install the thrust washer and the one-wa
y clutch assembly to the rear planetary sun gear.

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Fig. 265: Thrust Bearing Race & Rear Planetary Sun Gear
Courtesy of GENERAL MOTORS CORP.
76. Coat the thrust bearing race with petroleum jelly and install the race onto the rear planetary sun gear and
the one-way clutch assembly.
Specification:
The bearing inner diameter is 42.5 mm (1.673 in).
The bearing outer diameter is 57.5 mm (2.264 in).
IMPORTANT: Verify the direction of the bearing.

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Fig. 266: Rear Planetary Sun Gear & 1-Way Clutch Assembly
Courtesy of GENERAL MOTORS CORP.
77. Install the rear planetar
y sun gear and the one-way clutch assembly to the transaxle case.

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Fig. 267: Thrust Bearing Race & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
78. Coat the thrust bearing race with petroleum jelly and install the race onto the transaxle case.
Specification:
The race inner diameter is 34.95 mm (1.3760 in).
The race outer diameter is 45.50 mm (1.7913 in).
IMPORTANT: Verify the direction of the race.

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Fig. 268: Thrust Needle Roller Bearing & Forward Clutch Hub
Courtesy of GENERAL MOTORS CORP.
79. Coat the thrust needle roller bearing with petroleum jelly and install the bearing onto the forward clutch
hub.
Specification:
The bearing inner diameter is 33.3 mm (1.311 in).
The bearing outer diameter is 46.5 mm (1.831 in).
IMPORTANT: Verify the direction of the bearing.

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