CHEVROLET AVEO 2002 Service Repair Manual

Fig. 209: Removing Snap Ring Using A Driver, DT 46451 & DT46454
Courtesy of GENERAL MOTORS CORP.
7. Using DT 46451 (1), DT 46454 (2) and a driver, install the O/D brake return spring and snap ring to the
transaxle rear cover. See Special Tools
.

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Fig. 210: Installing Side Bearing Outer Race & Transaxle Housing Using DT 46462 & DT 46465
Courtesy of GENERAL MOTORS CORP.
8. Using DT 46462 (2) and DT 46465 (1), install a new side bearing outer race into the transaxle housing.
See Special Tools
.

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Fig. 211: Driving In A Transaxle Housing Oil Seal Using A Hammer & DT 46471
Courtesy of GENERAL MOTORS CORP.
9. Using DT 46471 (1) and a hammer, drive in a new transaxle housing oil seal. See Special Tools
.
Specification: The oil seal depth is 3.1 mm (0.122 in).

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Fig. 212: Oil Seal & Transaxle Housing
Courtesy of GENERAL MOTORS CORP.
10. Install a new outer tapered roller bearin
g race into the transaxle housing.
IMPORTANT: Press-fit the outer tapered roller bearing race until the race contacts the
transaxle housing.

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Fig. 213: No. 1 Transaxle Apply Pipe Clamp
Courtesy of GENERAL MOTORS CORP.
11. Install the transaxle lube apply pipe and differential gear lube apply pipe to the transaxle housing.
12. Install the No. 1 transaxle apply pipe clamp to the transaxle housing with the bolt.
Tighten: Ti
ghten the bolts to 5.4 N.m (48 lb in).

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Fig. 214: Oil Reservoir Lock Plate
Courtesy of GENERAL MOTORS CORP.
13. Install the oil reservoir lock plate to the transaxle housing with the 3 bolts.
Tighten: Ti
ghten the bolts to 5.4 N.m (48 lb in).

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Fig. 215: Counter Driven Gear Outer Tapered Roller Bearing Race & Shim
Courtesy of GENERAL MOTORS CORP.
14. Install the shim to the transaxle case.
15. Install a new bearin
g outer race into the transaxle case.
IMPORTANT: First install a shim of the same thickness as the original shim.

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Fig. 216: Driving In A Transaxle Case Oil Seal Using A Hammer & DT 46471
Courtesy of GENERAL MOTORS CORP.
16. Using DT 47521 (1) and a hammer, drive in a new transaxle case oil seal. See Special Tools
.
Specifications: The oil seal depth is 4.3 mm (0.169 in).

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Fig. 217: Pressing In A New Outer Tapered Roller Bearing Race Using DT 46464 & DT 46465
Courtesy of GENERAL MOTORS CORP.
17. Install the shim to the transaxle case.
18. Using DT 46464 (2) and DT 46465 (1), press in a new outer tapered roller bearing race into the transaxle
case. See Special Tools
.
IMPORTANT: First install a shim of the same thickness as the original shim.
IMPORTANT: Press-fit the shim until the shim contacts the transaxle case.

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Fig. 218: No. 1 Transaxle Case Plate
Courtesy of GENERAL MOTORS CORP.
19. Install the No. 1 transaxle case plate to the transaxle case with the bolt.
Tighten: Ti
ghten the bolt to 9.8 N.m (87 lb in).

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