CHEVROLET CAMARO 1967 1.G Chassis Workshop Manual

SPECIFICATIONS
4

Stabilizer Shaft

Bracket to Frame

Bracket to Torque Arm

Link Bushings

Rebound Bumper to Frame

Crossmember to Frame

Crossmember to Carrier

Carrier Front Support

to Crossmember

Front Bolt

Rear Bolt

Drive Spindle Nut

Drive Spindle Support

to Torque Arm

Strut Rod

to Spindle Support

Bracket to Carrier

Camber Cam

Torque Arm Pivot

Spring Link Bolt to

Torque Arm

Wheel Alignment #

Camber (Degrees)

Toe-in (Total)
Chevrolet
Chevelle

Chevy II
I

Cama.ro
j Corvette

i

|
120

1
120

25

j
. ' 20

25

!
60

\
65

!
50*

50

100*

30

80*

45

65

50

Install nut to expose hole (Corvette

then insert cotter pin. only)

-
Neg.
1/2° ± 1/2°

1/32" to 3/32"

©Station Wagon All 4-Link System

•Plus additional torque necessary to line up cotter pin hole.

# Camber must not vary more than 1/2 degree from side to

set.
side.
Toe setting must be made after camber is

RIDING
HEIGHT

Body Style

2 Door Sedan

4 Door Sedan

4 Door Sport Sedan

Sport Coupe

Convertible

Station Wagon

Sedan Pickup

Super Sport Coupe
&
Convertible
6-1/2"

6-7/16"

6-7/16"

6-1/2"

6-7/16"

6-7/8"
± 3/8".

±3/8"

±3/8"

± 3/8"

± 3/8"

± 3/8"
5.0" ±

5.0" ±

5.0" ±

4-3/4"

6-1/2"

6-1/4"

6-3/8"

3-3/8"
3/8"

3/8"

3/8"

± 3/8"

± 3/8"

± 3/8"

± 3/8"

± 3/8"
6-1/8"

6-1/16'

4-15/16'

5-13/16
± 3/8"

± 3/8"

1
± 3/8"

*
± 3/8"
5-1/4"
± 3/8"

5-3/16" ± 3/8"

All settings are made at curb weight.

CHEVROLET
CHASSIS SERVICE MANUAL

SPECIFICATIONS
5

BRAKES

SECTION
5

Type

Brake Drums

Diameter

Maximum
Out of Rou

Maximum Rebor©
id

Brake Shoes

Width Front

Rear

Length Primary

Secondary

Wheel Cylinder Diameter

Front

Rear
Chevrolet

Chevelle

Chevy
H
Camaro

Duo Servo Self Adjusting

11"

9-1/2
9-1/2

.008"

.060"

2-3/4

2

9-1/4

11-41/64

1-3/16

1
2-1/2

2

9

9-3/4

1-1/8

15/16
1-1/16

7/8
2-1/2

2

9

9-3/4

1-1/8

15/16
Corvette

Disc

2-7/32

5-31/32

1-7/8

1-3/8

TORQUE CHART

APPLICATION

Brake Pipe Distribution
and

Switch Assembly Mounting

Screws

Main Cylinder
to
Firewall

Mounting Nuts

Push
Rod
Clevis
Nut

Brake Hydraulic

Pipe
to
Main

Cylinder
and

Switch Connections

Brake Hose
to
Brake

Assembly Connection

Parking Brake Equalizer

Check
Nut

Hydraulic Brake

Pipe Connections

Rear Brake Hose
to
Rear

Brake Line "T" Connection

Caliper Half Retaining Bolts

Caliper
to
Mounting Bracket

Retaining Bolts
Chevrolet

24
lb. ft

14
lb. ft

100
lb. in.

(Front Line)

115
lb. in.

(Rear Line)

23
lb. ft

85
lb. in.

110
lb. in.

113
lb. in.

130
lb. ft

130
lb. ft
Chevelle

60
lb. in.

24
lb. ft

14
lb. ft

115
lb. in.

23
lb. ft

85
lb. in.

100
lb. in.

(Front)

120
lb. in.

(Rear)

113
lb. in.

130
lb. ft

130
lb. ft
Chevy
n

150
lb. in.

24
lb. ft

14
lb. ft

115
lb. in.

2^
lb. ft

—

100
lb. in.

65
lb. in.

130
lb. ft

130
lb. ft
Camaro

24
lb. ft

14
lb. ft

115
lb. in.

23
lb. ft

85
lb. in.

100
lb. in.

113
lb. in.

130
lb. ft

130
lb. ft
Corvette

90
lb. in.

24
lb. ft.

14
lb. ft.

115
lb. in.

23
lb. ft

70
lb. in.

100
lb. in.

113
lb. in.

130
lb. ft

130
lb. ft

CHEVROLET CHASSIS SERVICE MANUAL

SPECIFICATIONS 6

ENGINE

SECTION 6

GENERAL DATA:

Type

Displacement

Horsepower
@
rpm

Torque
@
rpm

Bore

Stroke

Compression Ratio

Firing Order

CYLINDER BORE:

Diameter

Out of

Round

Taper
. Production

Service

Produc-

tion
Thrust

Side

Relief

Side

Service

PISTON:

Production

Service

PISTON RING:

C

O

M

P

K

E

g

S

I

o

0

r

L
Clear-

ance

Groove

Gap

Groove

Clear-

ance

Gap
Production
Top

2nd

Service

Production
Top

2nd

Service

Production

Service

Production

Service
IN LINE

153

90

@

4000

152

@

2400

3-7/8"
194

120

4400

177

2400

3-9/16"
230

140

@

4400

220

@

1600
250

155

@

4200

235

@

1600
V8

283

195

@

4600

285

@

2400

3-7/8"

3.25"

3.53"

8.5:1

1-3-4-2

3.8745"

3.8775"
1-5-3-6-2-4

3.5620"

3.5650"
3"

9.25:1
327

210

@

4600

320

@

2400
275

@

4800

355

@

3200
300

@

5000

360

@

3400
325

@

5600

355

©

3600
350

5800

360

3600
350

295

@

4800

380

@

3200

4"

3.25"

«.75:1

10.0:1
11.0:1
3.48"
396

325

@

4800

410

@

3200
350

@

5200

415

3400

4-3/32"
427

385

5200

460

@

3400
390

@

5400

460

3600
400

@

5400

460

3600
425

N.A.

N.A.
435

@

5800

460

@

4000

4-1/4"

3.76"

10.25:

L

N«A.
11.0:1

1-8-4-3-6-5-7-2

3.8745"-3.8775"

,005"
(Max.)

.0005"
(Max.) -'
3.9995n-4.0025"
4.0925"

4.0995"

.001"
(Max.)

.002"
(Max.)

.0005"
(Max.)

.001"
(Max.)

v005» (Max.)
4.2495"-4.2525"

.OOO5»-.OO11
"

.0025"
(Max.)

.0012"-.0027"

.0012"-.0032"

;•
.0020"

.0035"

.0020"

.0040"
.0012"-.0O27"

.0012"-.0032"

.010"-.020"

.010"-.020"

.000"-

.015"-
.01S

.01;

.005"

.055"
Hi Limit

"-.023"

l"-.025"

Hi Limit

Hi Limil
.0024"

.0030"

.0050"

(Max.)
.0005"
.0007"

.0013"
.0009"

.0015"

.0025 (Max.)

.0012"-.0032"

.0012"-.OO27"

Production .001"

.010"-.020"

.013"-.023"

Production .01"

: Production .001"
f0012"-.0032

.0012"-.0032
.0054"

.0063"

.0085"

(Max.)

ii

tt
.0037"

.0043"

.0065"

(Max.)

.010"-.020"

.010"-.020"

.0012"-.0060

.010"-.030
t

t

Hi Limit Production .01"

CHEVROLET CHASSIS S8RVICE MANUAL

SPECIFICATIONS 7

Displacement
~

Horsepower

PISTON PIN:

Diameter

Clear an

ce
Production

Service

Fit In Rod

CRANKSHAFT:

Main

Journal

Mai

Bear!

Cleara
Diameter

Taper

Out of

Round

n

ing

nee
Production

Service

Production

Service

Production

Service

Crankshaft End Play

Crank-

Rod Be

Cleara
Diameter

Taper

Out of

Round

aring

nee
Production

Service

Production

Service

Production

Service

Rod Side Clearance

CAMSHAFT:

Lobe Lift ± .002"
Intake

Exhaust

Journal Diameter

Camshaft Runout
153

90
194

120
230

140
250

155
283

195
327

210
275 J300
325
350
350

295
396

325

350
427

385
390
400
425
435

.9270"-.9273"

.00015"-.00025"
.00045"

.00055"
.0015"

.0025"
.9895"-.9898"

.0O025"-.00035"
.00030"

.00040"

.001"
(Max.)

.0008"-.0016" (Interference)

All

2.298S"-2.2993"
#1

2.2984"-2.2993"

#2-3-4

2.2983"-2.2993"

#5

2.2978"-2.2988"
#1-2-3-4

2.4483"-

2.4493"

#5

2.4478"

2.4488"
#1-2

2.7487"-2.7497"

#3-4

2.7482"-2.7492"

#5

2.7478"-2.7488"

.0002"
(Max.)

.001"
(Max.)

.0002"
(Max.)

.001"
(Max.)

All

.0003"-.0029"
#1

.0008"-.0020"

#2-3-4

.0018"-.0020"

#5

.0010"-
.0036"
#1-2-3-4

.0008"-

.0020"

#5

.0018"-

.0034"
#1-2

.0004"-.0020"

#3-4

.0009"-.0025"

#5

.0013"-.
0029"

.004"
(Max.)

.002"-.006"

.003"-.011"

1.999"
-2.000"
2.099"-

2.100"
.006"-.010"

2.199"-2.200"

.0003"
(Max.)

.001"
(Max.)

.002"
(Max.)

.001"
(Max.)

.0007"-.0027"

.0007"-.0028"

.004"
(Max.)

.OO85"-.O135"

.009"-.013"
.015"-.021"
.019"-.025"

.1712"

.1712"
.1896"

.1896"
.2217"

.2217"
.260"

.2733"
".2981"

.2981"

1.8682"-1.8692"
.260"

.2733"
.2714"

.2714"
.3286"

.3412"
.3057"

.3057"

1
1.9482"-.1.9492

, . .0015" (Max.)

CHEVROLET CHASSIS SERVICE MANUAi

SPECIFICATIONS
8

Displacement

Horsepower

VALVE SYSTEM:

Lifter

Rocker
Arm
Ratio

Valve Lash
Intake

Exhaust

Face Angle
(Int.
&
Exh.

Seat Angle
(Int. & Exh.)

Seat Runout
(Int. & Exh.)

Seat Width

Stem

Clearani

Valve

Spring

(Outer)

Valve

Spring

(Inner)

Damper
Intake

Exhaust

Production
Int.

Exh.

Service

Free Length

Pressure

lbs.
@
in.
Closed

Open

Installed Height

±1/32"

Free Length

Pressure

lbs.
@
in.
Closed

Open

Installed Height

±1/32"

Free Length

Approx,# of Coils
153

90
194

120
230

140
250

155
283

195
327

210
275

300
325

350
350

295
39e

325

350
427

385

390
400
425
435

1.75:1
Hydraulic

1.50:1

One

One
Mechanical

1.70:1

Turn Down From Zero Lash

Turn Down From Zero Lash
.022"*

.024"*
.024"*

.028"*

...••:•:••
••-•. , 45« •

46°**

.002"
(Max.)

1/32" - 1/16"

1/16" - 3/32"

.0015"-.0032"
.0010"
-.0027"

.0010"-.0027"
<0010It-.0025"

.0012
'-.0027"

Hi Limit Production
+ .001"
Intake
- .002"
Exhaust

2.08"

78-86

@

1.66"

170-180

@

1.26"
1.92"

54-64 @

170-184

@
1.33"
1.90"

1.66"

180-

192

@

1.27"

1
21/32
2.03"

.
. N.A. ' ' .

N.A."

1
5/32
2.11"

84-96

@

1.88"

210-

230

@

1.46"
2.09"

94-106

...©••

1.88"

303-327

@

1.38"

1
2.21"

69-81

@

1.88"

181-205

@

1.32"

7/8

N.A.

1.94tf

4
N.A.

N.A.
N.A.

N.A.

N.A.

1,94"

4
: •
1.94"-2.00"

3
3/4
2.12"

37-45

@

1.78"

92-110

@

1.22"

13/4

2.07'*-

1.95
»

4
1/3
2.09"

94-106

®

1.88"

303-327

@

1.38"

N.A.
.

N.A.

NJl.

1.94"-

2.00"

3 3/4

*Engine at operating temperature and running.

••Aluminum Heads 45°

CHEVROLET CHASSIS SERVICE MANUAL

CARTER
HOLLEY

Carburetor
One Barrel
YF
Four Barrel 4150

Four Barrel
4160
Two Barrel
2100

Prim.
Sec.
Prim,

Engine Displacement

(Horsepower)
153
250
194

230

250
230

250
194
327

(325)
427

(425)
327

(325
396

(350)
327

(300)

327

(350)
427

(390)
396

(350)
327

(300)

327

(350)
427

(390)
427

(400)

427

(435)
427

(400)

427

(435)
427

(400)

Transmission
Auto.
Syn.

Auto.
Syn.

Auto.
Syn.

Syn.

Syn.
Syn.
Syn.
Auto.

Syn.

All
Syn.

Auto.
Syn.

All
All
Syn.

All
Auto.

Part Number

(Mfg. Number)

i

I
sf

i
CO <ej>

52
2

1

8

Float

Level
Mechan-

ical
Primary
7/32"
.170"
.350"

170"
.350'

Secondary
.300"

.450'
.300'

Final
Use Sight Plug
Use Sight Plug

Float Drip
1-3/16"

Accelerator Pump

.015"

Idle Vent

Mechanical
.065"
.065'

Fast Idle
.025"
.035*
.025'

Final
2200
RPM
2000

RPM
2200
RPM
2000

RPM
2200
RPM

Choke, Vacuum Break
.220"
.240" .220"
.240"
,240f

.190"
.350'

.190'
.175'
.190"
.175"
.175'
,175f
.250"
.250"

Choke Unloader
.250"

.265"
.350"
.265"
.275'

.275"

Thermostat Choke
Rod
1/2
to 1 Rod
Diameter Interference

Secondary Stop
1/2 Turn After Contact

Main Meter-

ing
Jet
Primary
.096
.1015
.1015 .1023
.104
,104
#67

Secondary
#74

Metering
Rod
.0645

.047

Throttle Bore
.071

.049
.076

.051
.074

.048
.078

.051

.040
.078

.052

.045
#67

#72
#69

.073
#70

.073
#65

.076
#65

.073
#70

.073
#71

.073
#63

.076
#67

.073
#64
.076 #62

.078

.052

.045

Primary
1-11/16"
1-9/16

Secondary
1-9/16
1-3/4

1-3/4
1-9/16

1-9/16
1-1/2 1-3/4
1-1/2

i

With
Air
Injection Reactor System

#74
-
Choke Side.
#78 -
Throttle Lever Side

#82
-
Choke Side,
#80 -
Throttle Lever Side

Carburetor
One Barrel
BV
ROCHESTER

Two Barrel
2GV

©
Quadra-Jet Four Barrel
4MV

©

Engine Displacement

(Horsepower)
194
194
230
230
250
250
283

327

(210)
283

327

(210)
283

327

(210)
283

327

(210)
283

327

(210)
283

327

(210)
283

327

(210)
283

327

(210)
327

(275)

350

(295)
327

(275)

350

(295)
396

(325)

427

(385)
(325)

427

(385)
327

(275)

350

(295)
327

(275)

350

(295)
396

(325)

427

(385)
396

(325)

427

(385)

Transmission
Auto
Syn.
Auto.
Syn.
Auto.
Syn.
Auto.
Syn.
Auto.
Syn.
Auto.
Auto.
Syn.
Auto,
Syn.
Auto,
Syn.
Auto.
Syn.
Auto.
Syn.

Part Number
to

•g

Float Level
1-9/32"

3/4"
9/32"

Float Drop
1-3/4"

1-3/4"

Accelerator Pump
1-1/8'
13/32"
Inner Hole

Idle Vent
.050'
3/8'

Fast Idle
Mechanical
3 Turns After Contact

Running
2200
RPM
2000
RPM
2200
RPM
2200
RPM

Carburetor Choke
Rod
90"
.100"
.90"
.100"
.90'
.100'
.060'

.100"

Choke Vacuum Break
140"
160"
.140" .160" .140" .160"

.110"
.120" .110" .120" .110" .130" .110
,130'
160"
.200"
.160" .240'

.160'
.200"
.16(F .240'

Choke Unloader
.350"

.215"
.260"
.300"

.260'
.300"

Thermostat Choke Rod
1/2 to 1 Rod Diameter Interference
1/2 to 1 Rod Diameter Interference

Air Valve Spring
7/8 Turn

Air Valve Lockout
.015"
(Auto. Trans. Only)

Secondary Opening
75%
Min. Contact (Syn. Trans. Only)

Secondary Lockout
.010"
(Syn.
Trans. Only)

Main Meter-

ing
Jet
Primary
059"

.060'
.058"
.059"

.058"
.060"

.052"
.054"

.052"
.054"
.052"

.054'
.052"
.054'
.071'

Throttle

Bore
Primary
1-9/16"
1-7/16"
1-3/8"

Secondary
2-1/4"

Air Valve Dashpot
.015"

With
Air
Injection Reactor System

With
Air
Conditioning

SPECIFICATIONS
12

TUNE UP CHART

E

N

G

I

N

E
Type

Displacement

Horsepower

Compression ®

srp

;•

D

S

R

I

B

TT

T

o

R
Make

0.

Number
Standard

Cold

Gap

Point Dwell

Point Gap

1 ,

Arm Spring Tension

Condenser

T

I

M

j

N

G ®

Drive

Belts
Exc.

A.I.R.

AXR.
Syn.

Auto.

Syn;

Auto.

Fan & P/S

A/C Compressor

A.LR. Pump

Air Cleaner

Valve

Lash

Idle

<§>

Fuel.

Pump
Inlet <D

Exhaust
<§)

Exc.

A.LR.

A.LR.
Syn.

Auto.

Syn.

Auto.

Pressure

Volume

Crankcase Vent
In Line

153

90
194

120
230

140
250

155

130

AC

AC

31° -
46N

44N

• 34°
V8

283

195

150

AC 45

AC 44
327

210
275
300

160
325
350

150
350

295
396

325

350
427

385

390
400

160

AC 44

AC 43
425
435

150

AC 43N

AC C42N

.035

28° - 32°

.4)16"
(Used) .019" (New)
<

19 - 23 Ounces

4°B

4°B
4°B

4°B

2°B

4°B
4°B

4°B

4°B

4°B
28

- 32 (
yz.

19 - 23 oz.

.18 - .23 Microfarad

4°B

4°B

4°B

4ftB
4°B

4°B

0°B

4°B

50 lb. Min. 75

65 Jh. Min. 95

35 lb..Min. 5£

500
2°B

2°B

2°B

2°B
8PB

8°B

6°B'

6°B
6°B

6°B

6°B

4°A
10°B

X

ib°B

X
10PB

X

10°B

X
4°B

4°B

4°B

4°B
4°B

4°B

4°B

4°B
4°B

4°B

4°B

4°B

± 5 lbs.
(Used):
125 ± 5 lbs. (New) Using Strand '

± 5 lbs.. (Used) 140 ± 5 lbs. (New) Using Strand '

>
± 5 lbs. (Used) 75 ± 5 lbs. (New) Using Strand r

Hydraulic - One Turn Down From Zero Lash

Hydraulic - One Turn Down From Zero Lash

500

X
700*

600*

3 to
700*

500*

4-1/2
500

600
500

500

700*

600*
700

750
500

500

700

500
500

500

700

500
550

550

700

500
4°B

4°B

4°B

4°B
4°B

4°B

4°B

4°B
4°B

4°B

4°B

4°B

Tension Gauge

Tension Gauge

Tension Gauge

550

550

700

550
550

550

700

550
550

550

750

600
10°B
5°B

X

X

.022"

.024"

1000

X

X

X
.024"

.028"

750

X

750

X

5 to 6-1/2

One Pint in 30 - 45 Seconds

Service at 12,000 Miles

OD Psi at cranking speed, throttle wide open - Maximum variation, 20 lbs. between cylinders.

© At idle speed with vacuum advance line disconnected and plugged. A = A.T.D.C.; B = B.T.D.C.

® Paper Element - Service at 12,000 miles initially - Check every 6,000 miles thereafter, until replaced.

Polyurethane - Service every 12,000 miles.

Oil Bath - Change oil at regular engine oil change intervals.

® Mechanical - Set with engine at operating temperature and running.

@ Automatic Transmission - Set idle with transmission in drive.

Air Conditioned Vehicles - Set idle with air conditioning turned "ON" except on specifications indicated by *.

CHEVROLET CHASSIS SERVICE MANUAL

SPECIFICATIONS
13

ENGINE ELECTRICAL

SECTION
6Y

BATTERY

Battery Model

Application

Ground

Plates

Cranking Power @ 0°F. (Watts)
1980032*

153L-4,
194, 230,

250L-6 & 283

V-8

Neg.

54

2300
1980030*

327,
350, 396

& 427 V-8

Neg.

66

2900
1980036*

396 & 427 V-8

w/AC & M-40

Trans.

Neg.

66

3150

*65° Side Recess and One Piece Cover Construction

GENERATOR

Generator Model

Application

Field Amp.

Draw

Hot
Output
—

Amps.

Cold Output -

Volts
1100695

Chevy n

Exc.
V-8,

Sta. Wgn.

or AC

2.2-2.6

32

14
1100693

Chevy n

w/V-8,

Camaro,

CheveUe,

Chevrolet

* and

Corvette

w/AC

2.2-2.6

37

14
1100696

Chevy II

w/AC &

RPO

K-66

2.2-2.6

42

14
1100742

Chevrolet

w/AC &

Turbo-

Hydramatic

2.8-3.2

63

14
110075Q

AUA/C

except*

w/RPO

M-40

and

Chevy H

2.2-2.6

61

14
1117754

Optional

3.7-4.4

62

14
1117777

Optional

4.14-4.62

62

14

CHEVROLET CHASSIS SERVICE MANUAL