engine CHEVROLET CORVETTE 2005 6.G Owners Manual

Care of Safety Belts
Keep belts clean and dry.
{CAUTION:
Do not bleach or dye safety belts. If you do, it
may severely weaken them. In a crash, they
might not be able to provide adequate
protection. Clean safety belts only with mild
soap and lukewarm water.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather frequent application may be required. See
Recommended Fluids and Lubricants on page 6-12.
Washing Your Vehicle
The paint nish on the vehicle provides beauty, depth of
color, gloss retention, and durability.
The best way to preserve the vehicle’s nish is to keep it
clean by washing it often with lukewarm or cold water.Do not wash the vehicle in the direct rays of the sun.
Use a car washing soap. Do not use strong soaps
or chemical detergents. Be sure to rinse the vehicle well,
removing all soap residue completely. GM-approved
cleaning products can be obtained from your dealer. See
Vehicle Care/Appearance Materials on page 5-83.Do
not use cleaning agents that are petroleum based,
or that contain acid or abrasives. All cleaning agents
should be ushed promptly and not allowed to dry on the
surface, or they could stain. Dry the nish with a soft,
clean chamois or an all-cotton towel to avoid surface
scratches and water spotting.
Notice:If you drive your vehicle through an
automatic car wash that does not have enough
clearance for the wide rear tires and wheels, you
could damage your vehicle. Verify with the manager
of the car wash that your vehicle will t before
entering the car wash or use a touchless car wash.
High pressure car washes may cause water to enter
the vehicle.
If you are cleaning your vehicle with the hood open,
take care not to spray water directly into either end of
the air cleaner/lter housing as this could damage
your vehicle’s engine. SeeEngine Air Cleaner/Filter on
page 5-18for more information.
5-78

Finish Damage
Any stone chips, fractures or deep scratches in the
nish should be repaired right away.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas of nish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, corrosion and rust can develop on the
underbody parts such as fuel lines, frame, oor pan,
and exhaust system even though they have corrosion
protection.
At least every spring, ush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being ushed.
Your dealer or an underbody car washing system can
do this for you.
Fiberglass Springs
Notice:If you use acidic or corrosive cleaning
products, engine degreasers or aluminum cleaning
agents on berglass springs, you may damage
the springs. The repairs would not be covered by
your warranty. Use only approved cleaners
when cleaning your vehicle’s berglass springs.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on the vehicle. This damage can
take two forms: blotchy, ring-shaped discolorations,
and small, irregular dark spots etched into the
paint surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs rst.
5-82

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You will nd this label on the inside of the glove box. It
is very helpful if you ever need to order parts. On
this label, you will nd the following:
VIN
Model designation
Paint information
Production options and special equipment
Be sure that this label is not removed from the vehicle.
5-84

Fuses Usage
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
SPARE FUSE
HOLDERSpare Fuse Holder
TPA Tonneau Pulldown Actuator
ONSTAR OnStar
®
DRIV DR SW Driver Door Switch
TELE SW/MEM
SEAT MODTelescope Switch, Memory Seat
Module
IGN SW/
INTR SENSIgnition Switch, Intrusion Sensor
REVERSE
LAMPReverse Lamp
REVERSE
LAMPSReverse Lamps
Blank Not Used
STOP LAMP Stop Lamp
BTSI SOL/
COL LOCKBrake Transmission Shift Interlock,
Column Lock
BLANK Not Used
Fuses Usage
RADIO/
S-BAND/VICSRadio, S-Band, VICS
REAR
FOG/ALDL/
TOP SWRear Fog Lamp, Assembly Line
Diagnostic Link Connector,
Convertible Top Switch
GMLAN
DEVICESGMLAN Devices
ISRVM/ HVACElectric Inside Rearview Mirror,
Heating Ventilation, Air Conditioning
CRUISE SW Cruise Control Switch
TONNEAU
RELSETonneau Release
RUN/CRANK Run/Crank Relay
HTD SEAT/
WPR RELAYSHeated Seat, Wiper Relays
ECM Engine Control Module
SDM PSIR SW
AIRBAGSDM/PSIR Switch (Airbag)
CLSTR/HUD Cluster, Heads-Up Display
HVAC/
PWR SNDHeating, Ventilation/Air Conditioning,
Power Sounder
SPARE Spare
DR LCK Door Locks
CTSY/LAMP Courtesy Lamp
BLANK Not Used
5-87

Engine Compartment Fuse Block
There is one fuse block in the engine compartment located on the passenger’s side of the vehicle. SeeEngine
Compartment Overview on page 5-12for more information on location.
5-89

Fuse Usage
1Transmission Control
Module/Transmission
2 Horn, Alternator Sense
3 Anti-lock Brakes/Real Time Damping
4 Wiper
5 Stoplamps/Back-Up Lamps
6 02 Sensor
7 Battery Main 5
8 Park Lamps
9Powertrain Relay Input/Electronic
Throttle Control
10 Manual Transmission Solenoids
11Engine Control Module/Transmission
Control Module/Easy Key Module
12 Odd Numbered Fuel Injectors
13 Real Time Damping
14Canister Purge Solenoid, Mass Air
Flow Sensor
15 Air Conditioner Compressor
16 Even Numbered Fuel Injectors
17 Windshield WasherFuse Usage
18 Headlamp Washer
19 Right Low-Beam
20 Fuel Pump
21 Left Low-Beam
22 Front Fog Lamp
23 Right High-Beam
24 Left High-Beam
J-Style Fuses Usage
25 Cooling Fan
26 Battery Main 3
27 Anti-Lock Brake System
28Heating/Ventilation/Air Conditioning
Blower
29 Battery Main 2
30 Starter
31 Audio Amplier
32 Blank
33 Battery Main 1
5-90

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeeRecommended Fluids and Lubricants on page 6-12for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.4 lbs 0.64 kg
Automatic Transmission 11.4 quarts 10.8 L
Cooling System 12.6 quarts 11.9 L
Engine Oil with Filter 5.5 quarts 5.2 L
Fuel Tank 18.0 gallons 68.0 L
Manual Transmission (Overhaul) 4.1 quarts 3.8 L
Rear Axle 1.8 quarts 1.7 L
Wheel Nut Torque 100 ft lb 140Y
All capacities are approximate. When adding, be sure to ll to the appropriate level, as recommended in this
manual. Recheck uid level after lling
Engine Specications
Engine VIN Code Transmission Spark Plug Gap Firing Order
6.0L V8 (LS2) UAutomatic
Manual0.040 inch
(1.016 mm)1–8–7–2–6–5–4–3
Engine Data
Engine Horsepower Torque Displacement Compression Ratio
6.0L V8 (LS2) 400 @ 6000 rpm 400 ft lb @ 4400 rpm 6.0 L 10.9:1
5-92

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using the Maintenance Schedule......................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-7Owner Checks and Services............................6-8
At Each Fuel Fill............................................6-9
At Least Once a Month...................................6-9
At Least Once a Year.....................................6-9
Recommended Fluids and Lubricants...............6-12
Normal Maintenance Replacement Parts..........6-14
Engine Drive Belt Routing..............................6-15
Maintenance Record.....................................6-16
Section 6 Maintenance Schedule
6-1

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level and
change as recommended.
Have you purchased the GM Protection Plan? The Plan
supplements your new vehicle warranties. See your
Warranty and Owner Assistance booklet or your dealer
for details.
Maintenance Requirements
Notice:Maintenance intervals, checks, inspections,
replacement parts, and recommended uids and
lubricants as prescribed in this manual are
necessary to keep your vehicle in good working
condition. Any damage caused by failure to follow
scheduled maintenance may not be covered by
warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance is
important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper uid
levels or the wrong tire ination can increase the level of
emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good condition,
be sure to maintain your vehicle properly.
Using the Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do not know
exactly how you will drive it. You may drive very
short distances only a few times a week. Or you may
drive long distances all the time in very hot, dusty
weather. You may use your vehicle in making deliveries.
Or you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read
the following and note how you drive. If you have any
questions on how to keep your vehicle in good condition,
see your GM Goodwrench
®dealer.
6-2

Scheduled Maintenance
When the CHANGE ENGINE OIL message comes on, it
means that service is required for your vehicle. Have
your vehicle serviced as soon as possible within the next
600 miles (1 000 km). It is possible that, if you are
driving under the best conditions, the engine oil
life system may not indicate that vehicle service is
necessary for over a year. However, your engine oil and
lter must be changed at least once a year and at
this time the system must be reset. Your GM
Goodwrench
®dealer has GM-trained service technicians
who will perform this work using genuine GM parts
and reset the system.
If the engine oil life system is ever reset accidentally,
you must service your vehicle within 3,000 miles
(5 000 km) since your last service. Remember to reset
the oil life system whenever the oil is changed. See
Engine Oil Life System on page 5-16for information on
the Engine Oil Life System and resetting the system.When the CHANGE ENGINE OIL message appears,
certain services, checks, and inspections are required.
Required services are described in the following for
“MaintenanceI” and “MaintenanceII.” Generally,
it is recommended that your rst service be
MaintenanceI, your second service be MaintenanceII,
and that you alternate MaintenanceIand MaintenanceII
thereafter. However, in some cases, MaintenanceII
may be required more often.
MaintenanceI— Use MaintenanceIif the message
comes on within 10 months since the vehicle was
purchased or MaintenanceIIwas performed.
MaintenanceII— Use MaintenanceIIif the previous
service performed was MaintenanceI. Always use
MaintenanceIIwhenever the message comes on
10 months or more since the last service or if the
message has not come on at all for one year.
6-4