light CHEVROLET CORVETTE 2009 6.G Manual Online

CAUTION: (Continued)
For more information about carbon monoxide, see
Engine Exhaust on page 2-35.
Snow can trap exhaust gases under your vehicle.
This can cause deadly CO (carbon monoxide) gas
to get inside. CO could overcome you and kill you.
You cannot see it or smell it, so you might not
know it is in your vehicle. Clear away snow from
around the base of your vehicle, especially any
that is blocking the exhaust.
Run the engine for short periods only as needed to
keep warm, but be careful.
To save fuel, run the engine for only short periods as
needed to warm the vehicle and then shut the engine off
and close the window most of the way to save heat.
Repeat this until help arrives but only when you
feel really uncomfortable from the cold. Moving about
to keep warm also helps.
If it takes some time for help to arrive, now and then
when you run the engine, push the accelerator
pedal slightly so the engine runs faster than the idle
speed. This keeps the battery charged to restart
the vehicle and to signal for help with the headlamps.
Do this as little as possible to save fuel.
If Your Vehicle is Stuck in Sand,
Mud, Ice, or Snow
Slowly and cautiously spin the wheels to free the
vehicle when stuck in sand, mud, ice, or snow. See
Rocking Your Vehicle to Get It Out on page 4-22.
If the vehicle has a traction system, it can often help to
free a stuck vehicle. Refer to the vehicle’s traction
system in the Index. If stuck too severely for the traction
system to free the vehicle, turn the traction system off
and use the rocking method.
{CAUTION:
If you let your vehicle’s tires spin at high speed,
they can explode, and you or others could be
injured. The vehicle can overheat, causing an
engine compartment re or other damage. Spin
the wheels as little as possible and avoid going
above 35 mph (55 km/h) as shown on the
speedometer.
For information about using tire chains on the vehicle,
seeTire Chains on page 5-85.
4-21

Rocking Your Vehicle to Get It Out
Turn the steering wheel left and right to clear the area
around the front wheels. Turn the traction control system
off. Shift back and forth between R (Reverse) and a
forward gear, spinning the wheels as little as possible.
For a manual transmission, shift slowly between either
1 (First) or 2 (Second) and R (Reverse), allowing the
wheels to stop before shifting into gear. To prevent
transmission wear, wait until the wheels stop spinning
before shifting gears. Release the accelerator pedal while
shifting, and press lightly on the accelerator pedal when
the transmission is in gear. Slowly spinning the wheels in
the forward and reverse directions causes a rocking
motion that could free the vehicle. If that does not get the
vehicle out after a few tries, it might need to be towed out.
If the vehicle does need to be towed out, seeTowing
Your Vehicle on page 4-28.
Loading the Vehicle
It is very important to know how much weight your
vehicle can carry. This weight is called the vehicle
capacity weight and includes the weight of all
occupants, cargo and all nonfactory-installed
options. Two labels on your vehicle show how much
weight it may properly carry, the Tire and Loading
Information label and the Certication label.
{CAUTION:
Do not load the vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or
either the maximum front or rear Gross Axle
Weight Rating (GAWR). If you do, parts on the
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of the vehicle.
4-22

Service............................................................5-3
Accessories and Modications..........................5-3
California Proposition 65 Warning.....................5-4
California Perchlorate Materials Requirements.....5-4
Doing Your Own Service Work.........................5-5
Adding Equipment to the Outside of the
Vehicle......................................................5-5
Fuel................................................................5-6
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-7
Additives.......................................................5-7
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-9
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-20
Engine Oil Life System..................................5-26
Engine Air Cleaner/Filter................................5-28
Automatic Transmission Fluid.........................5-30
Manual Transmission Fluid.............................5-31
Hydraulic Clutch...........................................5-31
Cooling System (Engine)................................5-32
Cooling System (Intercooler)...........................5-33Engine Coolant.............................................5-34
Engine Overheating.......................................5-39
Overheated Engine Protection
Operating Mode........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-50
Jump Starting...............................................5-51
Rear Axle.......................................................5-55
Headlamp Aiming...........................................5-56
Bulb Replacement..........................................5-56
High Intensity Discharge (HID) Lighting............5-56
Halogen Bulbs..............................................5-57
Headlamps, Front Turn Signal, and
Parking Lamps..........................................5-57
Taillamps, Turn Signal, and Stoplamps............5-59
Replacement Bulbs.......................................5-59
Windshield Replacement.................................5-60
Windshield Wiper Blade Replacement..............5-60
Tires..............................................................5-62
Winter Tires.................................................5-63
Tire Sidewall Labeling...................................5-64
Tire Terminology and Denitions.....................5-66
Run-Flat Tires..............................................5-69
Section 5 Service and Appearance Care
5-1

Fuel
Use of the recommended fuel is an important part of
the proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as
TOP TIER Detergent Gasoline.
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies the
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification
Number (VIN) on page 5-101.
Gasoline Octane
If the vehicle has the 6.2L V8 engine (VIN Code W),
use premium unleaded gasoline with a posted octane
rating of 91 or higher. You can also use regular unleaded
gasoline rated at 87 octane or higher, but the vehicle’s
acceleration could be slightly reduced, and you might
notice a slight audible knocking noise, commonly referred
to as spark knock. If the octane is less than 87, you might
notice a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you could damage the
engine. If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine needs
service.If the vehicle has the 6.2L V8 engine (VIN Code R) or
the 7.0L V8 engine (VIN Code E), use premium unleaded
gasoline with a posted octane rating of 91 or higher.
For best performance, use premium unleaded gasoline
with a posted octane rating of 93. In an emergency, you
can use regular unleaded gasoline with an octane rating
of 87 or higher. If 87 octane fuel is used, do not perform
any aggressive driving maneuvers such as wide open
throttle applications. You might also hear audible spark
knock during acceleration. Rell the tank with premium
fuel as soon as possible to avoid damaging the engine.
If you are using gasoline rated at 91 octane or higher and
you hear heavy knocking, the engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM specication
D 4814 in the United States or CAN/CGSB-3.5 or 3.511 in
Canada. Some gasolines contain an octane-enhancing
additive called methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend against the use of
gasolines containing MMT. SeeAdditives on page 5-7
for additional information.
5-6

Be careful not to spill fuel. Do not top off or overll the
tank and wait a few seconds after you have nished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible.
SeeWashing Your Vehicle on page 5-95.
When replacing the fuel cap, turn it clockwise until it
clicks. Make sure the cap is fully installed. The diagnostic
system can determine if the fuel cap has been left off or
improperly installed. This would allow fuel to evaporate
into the atmosphere. SeeMalfunction Indicator Lamp on
page 3-42.
The CHECK GAS CAP message displays on the Driver
Information Center (DIC) if the fuel cap is not properly
installed. SeeDIC Warnings and Messages on
page 3-54for more information.
{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the station
attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer/retailer can get one
for you. If you get the wrong type, it may not t
properly. This may cause the malfunction indicator
lamp to light and may damage the fuel tank and
emissions system. SeeMalfunction Indicator Lamp
on page 3-42.
5-11

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-14for
the location of the engine air cleaner/lter.
Notice:If you spray water into the engine air
cleaner/lter intake and water enters the engine
air cleaner/lter housing, you could damage your
vehicle’s engine. The repairs would not be covered
by your warranty. Do not spray water into the
engine air cleaner/lter intake and/or housing.
If you are cleaning the vehicle with the hood open, take
care not to spray water directly near the lter opening
of the air cleaner, as shown in the illustration, as
this could damage the vehicle’s engine.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/lter at the MaintenanceII
intervals and replace them at the rst oil change after
each 50,000 mile (80 000 km) interval. SeeScheduled
Maintenance on page 6-4for more information. If you are
driving in dusty/dirty conditions, inspect the lter at each
engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/lter, remove the lter from
the vehicle and lightly shake the lter to release loose
dust and dirt. If the lter remains caked with dirt, a new
lter is required.
To inspect or replace the engine air cleaner/lter:
6.2 L LS3 Engine
5-28

If the temperature overheat gage is no longer in the
overheat zone or an overheat warning no longer
displays, the vehicle can be driven. Continue to drive
the vehicle slow for about 10 minutes. Keep a safe
vehicle distance from the car in front of you. If the
warning does not come back on, continue to drive
normally.
If the warning continues, pull over, stop, and park the
vehicle right away.
If there is no sign of steam, idle the engine for
three minutes while parked. If the warning is still
displayed, turn off the engine until it cools down.
Also, see “Overheated Engine Protection Operating
Mode” next in this section.Overheated Engine Protection
Operating Mode
This emergency operating mode lets the vehicle
be driven to a safe place, up to 50 miles (80 km),
in an emergency situation. If an overheated engine
condition exists and the messages COOLANT OVER
TEMPERATURE and REDUCED ENGINE POWER
are displayed, along with the check engine light, an
overheat protection mode which alternates ring groups
of cylinders helps prevent engine damage. In this mode,
there is a signicant loss in power and engine
performance.
Driving extended distances in the overheat protection
mode should be avoided.
Notice:After driving in the overheated engine
protection operating mode, to avoid engine damage,
allow the engine to cool before attempting any repair.
The engine oil will be severely degraded. Repair the
cause of coolant loss, change the oil and reset the oil
life system. SeeEngine Oil on page 5-20.
5-41

Brake Wear (Except ZR1)
This vehicle has disc brakes. Disc brake pads have
built-in wear indicators that make a high-pitched warning
sound when the brake pads are worn and new pads
are needed. The sound can come and go or be heard
all the time the vehicle is moving, except when applying
the brake pedal rmly.
{CAUTION:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to an
accident. When the brake wear warning sound is
heard, have the vehicle serviced.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with the brakes.
Brake linings should always be replaced as complete
axle sets.
Brake Wear (ZR1 Only)
The ZR1 model does not have built-in brake pad wear
indicators and periodic visual inspection of the brake pads
is required to determine when to replace the brake pads.
Notice:Continuing to drive with worn-out brake
pads could result in costly brake repair.
Make sure that the brakes have been given
sufficient time to cool and then set the park brake.
Brake pads can be visually inspected through the
wheel by inspecting the outer brake pads at each
wheel.
Brake pads should be replaced when worn to
two mm of pad thickness. New pads are 10 mm thick.
In addition, brake pad inspection is required any time
the tires are removed.Front
Rear
5-46

The ZR1 also has an electronic brake pad wear sensor
system. When pads are worn, the CHANGE BRAKE
PADS message displays in the Driver Information Center.
SeeDIC Warnings and Messages on page 3-54.Some driving conditions or climates can cause a brake
squeal when the brakes are rst applied or lightly applied.
This does not mean something is wrong with the brakes.
Brake linings should always be replaced as complete
axle sets.
Brake Rotor Wear
ZR1 models have ceramic brake rotors. Rotors should
be visually inspected whenever the brake pads are
replaced. Rotors also need to be weighed before brake
pads are replaced to conrm that the rotor mass is
greater than the wear-out mass printed on the rotor.
The rotor can be reused if the weight of the rotor is above
the mass limit. Rotor inspection and weighing methods
can be found in the service manual. SeeService
Publications Ordering Information on page 7-15.
5-47

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. Be sure to use the following steps to do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
They contain acid that can burn you.
They contain gas that can explode or ignite.
They contain enough electricity to burn you.
If you do not follow these steps exactly, some or
all of these things can hurt you.
Notice:If you try to start your vehicle by pushing
or pulling it, you could damage your vehicle. Do not
push or pull your vehicle to start it; instead, use
the jump starting procedure in this manual to start
your vehicle when the battery has run down.
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.Notice:If the other vehicle’s system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles are not touching
each other. If they are, it could cause a ground
connection you do not want. You would not be able
to start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling,
set the parking brake rmly on both vehicles
involved in the jump start procedure. Put an
automatic transmission in P (Park) or a manual
transmission in Neutral before setting the parking
brakes.
Notice:If you leave the radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered by
the warranty. Always turn off the radio and other
accessories when jump starting the vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off the
radio and all lamps that are not needed. This will
avoid sparks and help save both batteries. And it
could save the radio!
5-51