CHEVROLET KODIAK 2005 Repair Manual

{CAUTION:
When an airbag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
cannot get out of the vehicle after an airbag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an airbag deployment,
you should seek medical attention.In many crashes severe enough to inflate the airbag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger airbag.•Airbags are designed to inflate only once. After they
inflate, you will need some new parts for your
airbag system. If you do not get them, the airbag
system will not be there to help protect you in
another crash. A new system will include airbag
modules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
•Your vehicle is equipped with a crash sensing and
diagnostic module which records information after
a crash. SeeVehicle Data Collection and Event
Data Recorders on page 7-6.
•Let only qualified technicians work on your airbag
system. Improper service can mean that an
airbag system will not work properly. See your
dealer for service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s airbag, the airbag
may not work properly. You may have to replace the
airbag module in the steering wheel or both the
airbag module and the instrument panel for the right
front passenger’s airbag. Do not open or break
the airbag coverings.
1-55

Airbag Off Switch
If your vehicle has a right front passenger airbag, it has
a switch on the instrument panel that you can use to
turn off the right front passenger’s airbag.This switch should only be turned to the off position if
the person in the right front passenger’s position is
a member of a passenger risk group identified by the
national government as follows:
Infant.An infant (less than 1 year old) must
ride in the front seat because:
•
my vehicle has no rear seat;
•my vehicle has a rear seat too small to
accommodate a rear-facing infant seat; or
•the infant has a medical condition which, according
to the infant’s physician, makes it necessary for the
infant to ride in the front seat so that the driver
can constantly monitor the child’s condition.
Child age 1 to 12.A child age 1 to 12 must
ride in the front seat because:
•
my vehicle has no rear seat;
•although children ages 1 to 12 ride in the rear
seat(s) whenever possible, children ages 1 to 12
sometimes must ride in the front because no space
is available in the rear seat(s) of my vehicle; or
•the child has a medical condition which, according
to the child’s physician, makes it necessary for the
child to ride in the front seat so that the driver
can constantly monitor the child’s condition. United States
Canada
1-56

Medical Condition.A passenger has a
medical condition which, according to his or
her physician:
•
causes the passenger airbag to pose a special risk
for the passenger; and
•makes the potential harm from the passenger
airbag in a crash greater than the potential
harm from turning off the airbag and allowing the
passenger, even if belted, to hit the dashboard
or windshield in a crash.
{CAUTION:
If the right front passenger’s airbag is turned
off for a person who is not in a risk group
identied by the national government, that
person will not have the extra protection of an
airbag. In a crash, the airbag will not be able to
inate and help protect the person sitting
there. Do not turn off the passenger’s airbag
unless the person sitting there is in a risk
group.To turn off the right front passenger’s airbag, insert your
ignition key into the switch, push in, and move the
switch to the off position.United States
Canada
1-57

The airbag off light will come on to let you know that the
right front passenger’s airbag is off. The light will stay
on to remind you that the airbag is off. The right front
passenger’s airbag will remain off until you turn it
back on.
{CAUTION:
If the airbag readiness light ever comes on
when you have turned off the airbag, it means
that something may be wrong with the airbag
system. The right front passenger’s airbag
could inate even though the switch is off.
If this ever happens, do not let anyone whom
the national government has identied as a
member of a passenger airbag risk group sit
in the right front passenger’s position
(for example, do not secure a rear-facing child
restraint in the right front passenger’s seat)
until you have your vehicle serviced.To turn the right front passenger’s airbag on, insert your
ignition key into the switch, push in, and move the
switch to the on position.United States
Canada
1-58

Servicing Your Airbag-Equipped
Vehicle
Airbags affect how your vehicle should be serviced.
There are parts of the airbag system in several places
around your vehicle. You do not want the system to
inflate while someone is working on your vehicle.
Your dealer and the service manual have information
about servicing your vehicle and the airbag system.
To purchase a service manual, seeService Publications
Ordering Information on page 7-8.
{CAUTION:
For up to 10 seconds after the ignition key is
turned off and the battery is disconnected, an
airbag can still inate during improper service.
You can be injured if you are close to an
airbag when it inates. Avoid yellow wires,
wires wrapped with yellow tape or yellow
connectors. They are probably part of the
airbag system. Be sure to follow proper
service procedures, and make sure the person
performing work for you is qualied to do so.
The airbag system does not need regular maintenance.
Adding Equipment to Your
Airbag-Equipped Vehicle
Q:Is there anything I might add to the front of
the vehicle that could keep the airbags from
working properly?
A:Yes. If you add things that change your vehicle’s
frame, bumper system, front end sheet metal or
height, they may keep the airbag system from
working properly. Also, the airbag system may not
work properly if you relocate any of the airbag
sensors. If you have any questions about this,
you should contact Customer Assistance before
you modify your vehicle. The phone numbers
and addresses for Customer Assistance are in
Step Two of theCustomer Satisfaction Procedure
on page 7-2.
1-59

Restraint System Check
Checking the Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken airbag covers, and
have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Replacing Restraint System Parts
After a Crash
{CAUTION:
A crash can damage the restraint systems in
your vehicle. A damaged restraint system
may not properly protect the person using it,
resulting in serious injury or even death in a
crash. To help make sure your restraint
systems are working properly after a crash,
have them inspected and any necessary
replacements made as soon as possible.
If you have had a crash, do you need new belts?
After a very minor collision, nothing may be necessary.
But if the belts were stretched, as they would be if worn
during a more severe crash, then you need new parts.
If belts are cut or damaged, replace them. Collision
damage also may mean you will need to have safety
belt or seat parts repaired or replaced. New parts
and repairs may be necessary even if the belt was not
being used at the time of the collision.
If an airbag inflates, you will need to replace airbag
system parts. See the part on the airbag system earlier
in this section.
1-60

Keys...............................................................2-2
Remote Keyless Entry System.........................2-3
Remote Keyless Entry System Operation...........2-4
Doors and Locks.............................................2-6
Door Locks....................................................2-6
Power Door Locks..........................................2-7
Windows.........................................................2-8
Manual Windows............................................2-8
Power Windows.............................................2-9
Sliding Rear Window.....................................2-10
Sun Visors...................................................2-10
Starting and Operating Your Vehicle................2-11
New Vehicle Break-In....................................2-11
Ignition Positions..........................................2-12
Engine Starter Over-Crank Protection..............2-12
Starting the Gasoline Engine..........................2-12
Starting the Diesel Engine..............................2-14
Engine Alarm and Automatic Shutdown............2-18
High Idle System (Caterpillar
®Diesel/
Gasoline Engine).......................................2-19
Exhaust Restrictor (DURAMAX
®Diesel)...........2-21
Engine Checks Before Operating....................2-22
Engine Coolant Heater..................................2-24Diesel Engine Exhaust Brake.........................2-25
Two-Speed Rear Axle Electric Shift Control......2-26
Air Shift Control (Automatic Transmission)........2-27
Automatic Transmission Operation...................2-28
Manual Transmission Operation......................2-29
Four-Wheel Drive..........................................2-33
Parking.......................................................2-38
Hydraulic Brakes (Parking Brake Operation)......2-38
Propshaft Brake Burnish Procedure.................2-39
Air Brake.....................................................2-40
Air Suspension.............................................2-42
Parking Over Things That Burn.......................2-43
Engine Exhaust............................................2-43
Running the Engine While Parked...................2-44
Mirrors...........................................................2-45
Manual Rearview Mirror.................................2-45
Outside Manual Mirrors..................................2-45
Outside Power Mirrors...................................2-45
Outside Convex Mirrors.................................2-46
Outside Heated Mirrors..................................2-46
Storage Areas................................................2-47
Center Console Storage Area.........................2-47
Section 2 Features and Controls
2-1

Keys
{CAUTION:
Leaving children in a vehicle with the ignition
key is dangerous for many reasons. They could
operate the power windows or other controls or
even make the vehicle move. The children or
others could be badly injured or even killed.
Do not leave the keys in a vehicle with children.
2-2

Your vehicle has one
double-sided key for the
ignition and all door locks.
If you ever lose your key, your dealer will be able to
assist you with obtaining a new one.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
If you ever do get locked out of your vehicle, call GM
Roadside Assistance Center. SeeRoadside Assistance
Program on page 7-5.Remote Keyless Entry System
If equipped, the keyless entry system operates on a
radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.
2-3

At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
•Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
•Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
•Check to determine if battery replacement is
necessary. See “Battery Replacement” under
Remote Keyless Entry System Operation on
page 2-4.
•If you are still having trouble, see your dealer or a
qualified technician for service.
Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors from about 3 feet (1 m) up to 30 feet (9 m)
away using the remote keyless entry transmitter supplied
with your vehicle.
To unlock the driver’s
door, press the UNLOCK
button one time.
If you press the button again within five seconds, all of
the doors will unlock. When the UNLOCK button is
pressed, the interior dome lamps are turned on for about
40 seconds or until the ignition switch is activated.
Press the LOCK button to lock all doors.
2-4