CHEVROLET KODIAK 2005 Owners Manual

4n(Four-Wheel Low):This setting sends maximum
power to all four wheels. You might choose Four-Wheel
Low if you are driving off-road in deep sand, deep mud,
and climbing or descending steep hills. Be sure the
front wheel hubs are locked when you want to drive in
Four-Wheel Low.
{CAUTION:
Shifting the transfer case to NEUTRAL can
cause your vehicle to roll even if the
transmission is in PARK (P). You or someone
else could be injured. If you are going to leave
your vehicle, set the parking brake and shift
the transmission to PARK (P) and make sure
the transfer case is in a drive gear.Notice:If your vehicle has an Allison
®transmission
and you try to put the transmission in PARK (P)
while the transfer case is in Four-Wheel Low,
the transmission may not go into PARK (P) and
could damage your vehicle. When parking your
vehicle, make sure the transfer case is in Two-Wheel
High or Four-Wheel High.
NEUTRAL:Shift the vehicle’s transfer case to
NEUTRAL only when towing your vehicle.
Shifting Into Four-Wheel High
Turn the knob to four-wheel high. This can be done
at 3 mph or less and when you are shifting out of
Four-Wheel Low. The indicator light will flash while
shifting. It will remain illuminated when the shift is
complete.
Shifting Into Two-Wheel High
Turn the knob to Two-Wheel High. This can be done
at 3 mph or less and when you are shifting out of
Four-Wheel Low.
2-35

Shifting Into Four-Wheel Low
To shift to Four-Wheel Low, the vehicle’s engine must
be running and the vehicle must be stopped or
moving less than 3 mph (5 km/h) with the transmission
in NEUTRAL (N). The preferred method for shifting
into Four-Wheel Low is to have your vehicle moving
1 or 2 mph (1.6 to 3.2 km/h). Turn the knob to
Four-Wheel Low. You must wait for the Four-Wheel Low
indicator light to stop flashing and remain illuminated
before shifting your transmission into gear.
Notice:Shifting the transmission into gear before
the Four-Wheel Low indicator light has stopped
ashing could damage the transfer case. To help
avoid damaging your vehicle, always wait for
the Four-Wheel Low indicator light to stop ashing
before shifting the transmission into gear.
If you turn the knob to Four-Wheel Low when your
vehicle is in gear and/or moving, the Four-Wheel Low
indicator light will flash for 30 seconds and not
complete the shift unless your vehicle is moving
less than 3 mph (4.8 km/h) and the transmission is in
NEUTRAL (N). After 30 seconds, the transfer case
will return to the setting last chosen. If your vehicle is in
gear and moving less than 3 mph (4.8 km/h), the
transfer case will shift to Four-Wheel High.
Shifting Out of Four-Wheel Low
To shift from four-wheel low to Four-Wheel High or
Two-Wheel High, your vehicle must be stopped
or moving less than 3 mph (5 km/h) with the
transmission in NEUTRAL (N) and the engine running.
The preferred method for shifting out of Four-Wheel
Low is to have your vehicle moving 1 or 2 mph
(1.6 to 3.2 km/h). Turn the knob to Four-Wheel High or
Two-Wheel High. You must wait for the Four-Wheel
High or Two-Wheel High indicator light to stop flashing
and remain illuminated before shifting your transmission
into gear.
Notice:Shifting the transmission into gear before
the Four-Wheel High or Two-Wheel High indicator
light has stopped ashing could damage the transfer
case. To help avoid damaging your vehicle, always
wait for the Four-Wheel High or Two-Wheel High
indicator light to stop ashing before shifting
the transmission into gear.
If the knob is turned to Four-Wheel High or two-wheel
high when your vehicle is in gear and/or moving,
the Four-Wheel High or Two-Wheel high indicator light
will flash for 30 seconds. It will not complete the
shift unless your vehicle is moving less than 3 mph
(5 km/h) with the transmission in NEUTRAL (N).
2-36

Shifting Into NEUTRAL
Before shifting the transfer case to NEUTRAL, first
make sure the vehicle is parked so that it will not roll.
1. Set the parking brake.
2. Start the vehicle.
3. Put the transmission in NEUTRAL (N).
4. Shift the transfer case to Two-Wheel High.
5. Turn the transfer case knob all of the way past
Four-Wheel Low and hold it there for a minimum
of 10 seconds. The neutral indicator light will
come on.
6. Shift the transmission to REVERSE (R) for
one second, then shift the transmission to
DRIVE (D) for one second.
7. Turn the ignition to OFF.
8. Place the transmission shift lever in PARK. (P).
9. Turn the ignition to LOCK.
Shifting Out of NEUTRAL
To shift the transfer case out of NEUTRAL, do the
following:
1. Set the parking brake and apply the regular
brake pedal.
2. Turn the ignition to RUN with the engine off.
3. Put the transmission in NEUTRAL (N).
4. Turn the transfer case knob to the desired shift
position (Two-Wheel High, Four-Wheel High,
Four-Wheel Low).
5. After the transfer case has shifted out of NEUTRAL,
the indicator light will go out.
6. Release the parking brake.
7. Start the engine and shift the transmission lever to
the desired position.
Excessively shifting the transfer case into or out of the
different modes may cause the transfer case to enter the
shift protection mode. This will protect the transfer case
from possible damage and will only allow the transfer
case to respond to one shift per 10 seconds. The transfer
case may stay in this mode for up to three minutes.
2-37

Parking
{CAUTION:
If you do not park your vehicle properly, it can
roll. If you have left the engine running, it can
move very quickly. You or others could be
injured. To be sure your vehicle will not move,
even when you are on level ground, follow the
steps below.
Two-Speed Rear Axle
1. With the engine running, shift the two-speed rear
axle into low. To be sure it is in low, you will need
to move the vehicle in gear just a little.
2. Hold the regular brake pedal down with your
right foot.
3. Apply the parking brake.
4. Shift the transmission to NEUTRAL for manual
transmission or PARK (P) for automatic
transmission.
Hydraulic Brakes
(Parking Brake Operation)
If your vehicle has hydraulic brakes, it has either a
parking brake foot pedal or hand lever. If you have the
parking brake foot pedal, it is located below the
instrument panel to the left of the steering column.
If you have the parking brake hand lever, it is located to
the right of the driver, on the floor.
To set the foot pedal parking brake, hold the regular
brake pedal down with your right foot. Push down
the parking brake pedal with your left foot.Parking Brake Hand Lever Shown
2-38

To set the hand lever parking brake, hold the regular
brake pedal down with your right foot. Pull up on
the handle with your right hand, until it stops.
If the ignition is on when the parking brake is set,
the brake system warning light will come on.
To release the foot pedal parking brake, hold the
regular brake pedal down. Pull the brake release handle,
located just above the parking brake pedal, to release
the parking brake.
To release the hand lever parking brake, hold the
regular brake pedal down and push down on the handle
until it stops.
If the ignition is on when the parking brake is released,
the brake system warning light will go off.
Propshaft Brake Burnish Procedure
It is recommended that the propshaft-mounted parking
brake be burnished as part of the new vehicle break-in.
The parking brake will work best after it has been
burnished following these instructions:
Make 10 stops, using the parking brake hand lever or
foot pedal, from 20 mph (32 km/h) about 2 1/2 miles
(4 km) apart. Between stops, drive the vehicle at
20 mph (32 km/h) to allow the brake to cool.Notice:Driving with the parking brake on can
damage the transmission and brake system parts.
Verify that the parking brake is fully released and the
brake warning light is off before driving.
Rear Wheel Park Brake Burnish
Procedure
It is recommended that the rear wheel mounted
parking brake be burnished as part of the new vehicle
break-in. The parking brake will work best after it
has been burnished following these instructions:
Make one or two stops using the parking brake hand
lever or foot pedal from 55 mph (92 km/h) to a stop
with moderate apply. Each stop should occur within
1/4 of a mile.
Notice:Driving with the parking brake on can
overheat the brake system and cause premature
wear or damage to brake system parts. Verify that
the parking brake is fully released and the brake
warning light is off before driving.
2-39

Air Brake
If your vehicle has air
brakes, you will have
this parking brake.
It is located above
the radio in the
instrument panel.
Pulling it out applies the parking brake. The park brake
light will come on when the air parking brake is applied.Vehicles built for use as tractors or towing vehicles have
two air brake controls. They look like this:
{CAUTION:
When the yellow PARKING BRAKE and the red
TRAILER AIR SUPPLY knobs are both pushed
in, your rig will be free to move. It could strike
someone or something. When both of these
knobs are pushed in, hold the regular brake
pedal down to keep your rig from moving.
2-40

To charge a trailer’s air brake system do the following:
1. Move your vehicle into the proper position.
2. Apply the parking brake by pulling the yellow
parking brake knob out.
3. Hook up the trailer air system properly.
4. Get into the vehicle.
5. Push and hold down the regular brake pedal.
6. Push in both the yellow parking brake and the red
trailer air supply knobs. This will charge your
trailer’s air system.
After a few minutes, the trailer system should be fully
charged. When it is, the air pressure gage will show
about 125 to 135 psi (862 to 931 kPa).
For driving with a trailer, the yellow and red (if equipped)
knobs must be pushed in. When you are not pulling a
trailer, the red trailer air supply knob must be pulled out.
{CAUTION:
If you apply any one of the air brake parking
controls while the vehicle is moving, your rig
will stop suddenly. If you are not ready for this,
you or others could be injured. Do not apply any
one of these controls while you are driving,
unless you have to make an emergency stop.
If the air pressure drops below 60 to 70 psi
(413 to 482 kPa), the primary brake light and warning
buzzer will come on. If the air pressure drops to
35 to 45 psi (241 to 310 kPa), the red trailer air supply
knob will automatically pop out and apply the spring
brakes on the trailer.
If the air pressure drops to 35 to 45 psi (241 to 310 kPa),
the yellow park brake knob will automatically pop out
and apply the spring brakes on the truck or tractor.
2-41

If you ever have a complete loss of air so that your air
brakes automatically apply, there is a way that the
tow operator can release the parking brakes to tow the
vehicle. SeeTowing Your Vehicle on page 4-35.
Air Suspension
Your vehicle may have the Hendrickson HAS Series
single-axle air suspension which is designed for a
single-axle on-highway use. This feature is available in
19,000 lb (8 613.3 kg), 21,000 lb (9 525.4 kg) and
23,000 lb (10 432.6 kg) capacities.
Rear Air Suspension Dump Control
If your vehicle is equipped with the Hendrickson HAS
Series single-axle air suspension, you may have
this control. The air suspension dump control allows the
operator to lower the deck height approximately
4.5 inches (11.5 cm) from the normal frame height.
The switch to deflate and
inflate the air suspension
is located in the instrument
panel.
Press the bottom of the switch to deflate the air
suspension and lower the deck height. Press the
top of the switch to return the suspension to normal
deck height.
An indicator light will come on and stay on whenever
the switch is in the dumped position.
2-42

Parking Over Things That Burn
{CAUTION:
Things that can burn could touch hot exhaust
parts under your vehicle and ignite. Do not
park over papers, leaves, dry grass or other
things that can burn.
Engine Exhaust
{CAUTION:
Engine exhaust can kill. It contains the gas
carbon monoxide (CO), which you cannot see or
smell. It can cause unconsciousness and death.
You might have exhaust coming in if:
Your exhaust system sounds strange or
different.
Your vehicle gets rusty underneath.
Your vehicle was damaged in a collision.
Your vehicle was damaged when driving
over high points on the road or over road
debris.
Repairs were not done correctly.
Your vehicle or exhaust system had been
modied improperly.
If you ever suspect exhaust is coming into your
vehicle:
Drive it only with all the windows down to
blow out any CO; and
Have your vehicle xed immediately.
2-43

Running the Engine While Parked
It is better not to park with the engine running. But if you
ever have to, here are some things to know.
{CAUTION:
Idling the engine with the climate control
system off could allow dangerous exhaust into
your vehicle. See the earlier caution under
Engine Exhaust on page 2-43.
Also, idling in a closed-in place can let deadly
carbon monoxide (CO) into your vehicle even if
the climate control fan is at the highest setting.
One place this can happen is a garage.
Exhaust — with CO — can come in easily.
NEVER park in a garage with the engine
running.
Another closed-in place can be a blizzard.
SeeWinter Driving on page 4-26.
{CAUTION:
It can be dangerous to get out of your vehicle
if the automatic transmission shift lever is not
fully in PARK (P) with the parking brake rmly
set. Your vehicle can roll. Do not leave your
vehicle when the engine is running unless you
have to. If you have left the engine running,
the vehicle can move suddenly. You or others
could be injured. To be sure your vehicle will
not move, even when it is on fairly level
ground, always set the parking brake and
move the automatic transmission shift lever
to PARK (P), or the manual transmission
shift lever to NEUTRAL.
Follow the proper steps to be sure your vehicle
will not move.
2-44