wheel CHEVROLET KODIAK 2005 Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-8
Safety Belts
.............................................. 1-9
Child Restraints
.......................................1-27
Airbag System
.........................................1-48
Restraint System Check
............................1-60
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Starting and Operating Your Vehicle
...........2-11
Mirrors
....................................................2-45
Storage Areas
.........................................2-47
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-20
Warning Lights, Gages, and Indicators
........3-24
Audio System(s)
.......................................3-44
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-35Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-6
Checking Things Under the Hood
...............5-20
Rear Axle
...............................................5-60
Four-Wheel Drive
.....................................5-62
Front Axle
...............................................5-63
Noise Control System
...............................5-64
Bulb Replacement
....................................5-65
Windshield Wiper Blade Replacement
.........5-65
Other Service Items
..................................5-66
Tires
......................................................5-70
Appearance Care
.....................................5-79
Vehicle Identification
.................................5-87
Electrical System
......................................5-88
Capacities and Specifications
.....................5-95
Normal Maintenance Replacement Parts
....5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-7
Index................................................................ 1
2005 Chevrolet Kodiak Owner ManualM

If it says AIR BAG on the middle part of the steering
wheel and AIR BAG on the instrument panel in front of
the right front passenger’s seat, your vehicle has
two airbags — one airbag for the driver and another
airbag for the right front passenger.If it says AIR BAG on the middle part of the steering
wheel, but it does not say AIR BAG on the instrument
panel in front of the right front passenger’s seat,
your vehicle has an airbag for the driver only.
If it says AIR BAG on the middle part of the steering
wheel, but there is no right front passenger seat,
your vehicle has an airbag for the driver only.
If it does not say AIR BAG on the middle part of the
steering wheel, your vehicle does not have airbags.
Frontal airbags are designed to help reduce the risk of
injury from the force of an inflating airbag. But these
airbags must inflate very quickly to do their job
and comply with federal regulations.
1-49

Where Are the Airbags?
The driver’s airbag is in the middle of the steering wheel.The right front passenger’s airbag is in the instrument
panel on the passenger’s side.
1-52

{CAUTION:
If something is between an occupant and an
airbag, the bag might not inate properly or it
might force the object into that person causing
severe injury or even death. The path of an
inating airbag must be kept clear. Do not put
anything between an occupant and an airbag,
and do not attach or put anything on the
steering wheel hub or on or near any other
airbag covering.
When Should an Airbag Inate?
Airbags are designed to inflate in moderate to severe
frontal or near-frontal crashes. But they are designed to
inflate only if the impact exceeds a predetermined
deployment threshold. Deployment thresholds take
into account a variety of desired deployment and
non-deployment events and are used to predict
how severe a crash is likely to be in time for the
airbags to inflate and help restrain the occupants.
Whether your frontal airbags will or should deploy
is not based on how fast your vehicle is traveling.It depends largely on what you hit, the direction of the
impact and how quickly your vehicle slows down.
(The threshold level can vary, however, with specific
vehicle design, so that it can be somewhat above
or below this range.)
Airbags may inflate at different crash speeds. For example:
•If the vehicle hits a stationary object, the airbag could
inflate at a different crash speed than if the object
were moving.
•If the object deforms, the airbag could inflate at a
different crash speed than if the object does not
deform.
•If the vehicle hits a narrow object (like a pole) the
airbag could inflate at a different crash speed than
if the vehicle hits a wide object (like a wall).
•If the vehicle goes into an object at an angle the
airbag could inflate at a different crash speed than
if the vehicle goes straight into the object.
The frontal airbags are not intended to inflate during
vehicle rollovers, rear impacts, or in many side impacts
because inflation would not likely help the occupants.
In any particular crash, no one can say whether
an airbag should have inflated simply because of the
damage to a vehicle or because of what the repair
costs were. Inflation is determined by the angle of the
impact and how quickly the vehicle slows down in frontal
or near-frontal impacts.
1-53

What Makes an Airbag Inate?
In an impact of sufficient severity, the airbag sensing
system detects that the vehicle is in a crash.
The sensing system triggers a release of gas from the
inflator, which inflates the airbag. The inflator, airbag,
and related hardware are all part of the airbag modules
inside the steering wheel and in the instrument panel
in front of the right front passenger.
How Does an Airbag Restrain?
In moderate to severe frontal or near-frontal collisions,
even belted occupants can contact the steering wheel or
the instrument panel. Airbags supplement the protection
provided by safety belts. Airbags distribute the force
of the impact more evenly over the occupant’s upper
body, stopping the occupant more gradually. But airbags
would not help you in many types of collisions, including
rollovers, rear impacts and many side impacts,
primarily because an occupant’s motion is not toward
those airbags. Airbags should never be regarded
as anything more than a supplement to safety belts, and
then only in moderate to severe frontal or near-frontal
collisions.
What Will You See After an
Airbag Inates?
After an airbag inflates, it quickly deflates,
so quickly that some people may not even realize
the airbag inflated. Some components of the airbag
module — the steering wheel hub for the driver’s
airbag, or the instrument panel for the right front
passenger’s bag — will be hot for a short time.
The parts of the bag that come into contact with you
may be warm, but not too hot to touch. There will
be some smoke and dust coming from the vents in the
deflated airbags. Airbag inflation does not prevent
the driver from seeing or being able to steer the vehicle,
nor does it stop people from leaving the vehicle.
1-54

{CAUTION:
When an airbag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
cannot get out of the vehicle after an airbag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an airbag deployment,
you should seek medical attention.In many crashes severe enough to inflate the airbag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger airbag.•Airbags are designed to inflate only once. After they
inflate, you will need some new parts for your
airbag system. If you do not get them, the airbag
system will not be there to help protect you in
another crash. A new system will include airbag
modules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
•Your vehicle is equipped with a crash sensing and
diagnostic module which records information after
a crash. SeeVehicle Data Collection and Event
Data Recorders on page 7-6.
•Let only qualified technicians work on your airbag
system. Improper service can mean that an
airbag system will not work properly. See your
dealer for service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s airbag, the airbag
may not work properly. You may have to replace the
airbag module in the steering wheel or both the
airbag module and the instrument panel for the right
front passenger’s airbag. Do not open or break
the airbag coverings.
1-55

Keys...............................................................2-2
Remote Keyless Entry System.........................2-3
Remote Keyless Entry System Operation...........2-4
Doors and Locks.............................................2-6
Door Locks....................................................2-6
Power Door Locks..........................................2-7
Windows.........................................................2-8
Manual Windows............................................2-8
Power Windows.............................................2-9
Sliding Rear Window.....................................2-10
Sun Visors...................................................2-10
Starting and Operating Your Vehicle................2-11
New Vehicle Break-In....................................2-11
Ignition Positions..........................................2-12
Engine Starter Over-Crank Protection..............2-12
Starting the Gasoline Engine..........................2-12
Starting the Diesel Engine..............................2-14
Engine Alarm and Automatic Shutdown............2-18
High Idle System (Caterpillar
®Diesel/
Gasoline Engine).......................................2-19
Exhaust Restrictor (DURAMAX
®Diesel)...........2-21
Engine Checks Before Operating....................2-22
Engine Coolant Heater..................................2-24Diesel Engine Exhaust Brake.........................2-25
Two-Speed Rear Axle Electric Shift Control......2-26
Air Shift Control (Automatic Transmission)........2-27
Automatic Transmission Operation...................2-28
Manual Transmission Operation......................2-29
Four-Wheel Drive..........................................2-33
Parking.......................................................2-38
Hydraulic Brakes (Parking Brake Operation)......2-38
Propshaft Brake Burnish Procedure.................2-39
Air Brake.....................................................2-40
Air Suspension.............................................2-42
Parking Over Things That Burn.......................2-43
Engine Exhaust............................................2-43
Running the Engine While Parked...................2-44
Mirrors...........................................................2-45
Manual Rearview Mirror.................................2-45
Outside Manual Mirrors..................................2-45
Outside Power Mirrors...................................2-45
Outside Convex Mirrors.................................2-46
Outside Heated Mirrors..................................2-46
Storage Areas................................................2-47
Center Console Storage Area.........................2-47
Section 2 Features and Controls
2-1

Ignition Positions
With your key in the ignition switch, you can turn it to
five different positions.
A (ACCESSORY):This position allows you to use
things like the radio, power windows and the windshield
wipers when the engine is off. To get into ACCESSORY,
push in the key and turn it toward you. Your steering
wheel will remain locked, just as it was before you
inserted the key.
B (LOCK):This position locks your ignition, steering
wheel and transmission. It is a theft-deterrent feature.
You will only be able to remove your key when the
ignition is turned to LOCK.C (OFF):This position lets you turn off the engine but
still turn the steering wheel. It does not lock the
steering wheel like LOCK. Use OFF if you must have
your vehicle in motion while the engine is off.
D (RUN):This is the position for driving.
E (START):This position starts your engine.
Engine Starter Over-Crank
Protection
Your vehicle may have an engine starter over-crank
protection system. If the starter motor overheats and
shuts off due to over-cranking, the motor must cool down
before it will reset and allow starter operation. It can take
up to six minutes before the starter will work again.
Starting the Gasoline Engine
Engines start differently. The 8th digit of your Vehicle
Identification Number (VIN) shows the code letter for your
engine. SeeVehicle Identication Number (VIN) on
page 5-87. Follow the proper steps to start the engine.
To start a diesel engine, seeStarting the Diesel Engine
on page 2-14.
2-12

Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P), if so equipped. Your engine
will not start in any other position — that is a safety
feature.
Manual Transmission
Set the parking brake, shift to neutral NEUTRAL (N)
and hold the clutch pedal to the floor while starting
the engine.
Starter Motor Operation
•The starter motor will disengage if you release
the key or the engine reaches a predetermined
engine speed.
•To prevent overheating, the starter motor will
disengage after continuously operating for
15 seconds. You must release the key from the
start position to re-engage the starter.
•The starter motor will not engage if the engine
is already running.
•The starter motor will disengage if, after
two seconds, the starter pinion gear does not
engage the flywheel or there is no engine
rpm signal from the engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
2. If the engine does not start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts sooner.
3. If your engine still will not start, or starts but then
stops, it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool down.
Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
Notice:Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you do not, your engine
might not perform properly. Any resulting damage
would not be covered by your vehicle’s warranty.
If you ever need to have your vehicle towed,
seeTowing Your Vehicle on page 4-35.
2-13

Four-Wheel Drive
If your vehicle has four-wheel drive, you can send your
engine’s driving power to all four wheels for extra
traction. To get the most satisfaction out of four-wheel
drive, you must be familiar with its operation. Read the
part that follows before using four-wheel drive.
You should use two-wheel drive high for most normal
driving conditions.
Notice:Driving on clean, dry pavement in
four-wheel drive for an extended period of time may
cause premature wear on your vehicle’s powertrain.
Do not drive on clean, dry pavement in four-wheel
drive for extended periods of time.
Locking Hubs
Turn the dial of the hublock (A) from the “Free” position
to the “Lock” position to lock the front axle.
Turn the dial of the hublock (A) from the “Lock” position
to the “Free” position to unlock the axle.
You do not have to back the vehicle up to disengage
the hublocks.Hublock Dial Location
Hublock Dial
2-33