engine oil CHEVROLET LOW CAB FORWARD 2017 Repair Manual

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 349
No. Service Interval
12 000 km/7,500 mi
24 000 km/15,000 mi
36 000 km/22,500 mi
48 000 km/30,000 mi
60 000 km/37,500 mi
72 000 km/45,000 mi
84 000 km/52,500 mi
96 000 km/60,000 mi
108 000 km/67,500 mi
120 000 km/75,000 mi
132 000 km/82,500 mi
144 000 km/90,000 mi
156 000 km/97,500 mi
168 000 km/105,000 mi
180 000 km/112,500 mi
192 000 km/120,000 mi
Service
intervals
months or
kilometers
(miles)
whichever
occurs
first (1)
11 Evaporative Control System (2) (6) - - - - - - - - I - - - - - - -
12 Shields and Underhood Insulation (5) - I - I - I - I - I - I - I - I
13 Air Intake System (5) - - - I - - - I - - - I - - - I
14 Thermostatically Controlled Engine
Cooling Fan (5) - I - I - I - I - I - I - I - I or every 12 months
15 Automatic Transmission Fluid I I I I I I R I I I I I I R I I
16 Rotate Tires Every 12 000 km (7,500 mi)
17 Brake Lining and Pad for Wear I I I I I I I I I I I I I I I I
18 Brake drum and rotor for wear and
damage
- - - I - - - I - - - I - - - I or every 12 months
19 Brake Electric Vacuum Pump (4500
Series)
I I I I I I I I I I I I I I I I or every 12 months
20 Brake Fluid I I I R I I I R I I I R I I I R or every 24 months
21 Brake Line and Hoses - - - I - - - I - - - I - - - I or every 12 months
22 Hydraulic Unit Every 10 Years: R
23 Differential Gear Oil I I I R I I I R I I I R I I I R or every 24 months
24 Power Steering Fluid - - - - R - - - - R - - - - R - or every 24 months
25 Steering Wheel Free Play (3) Every 10 400 km (6,500 mi): I
26 Steering Gear Box Torque - - - T - - - T - - - T - - - T or every 12 months

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 351
Remarks
(1)In case this column is blank,
follow kilometers (miles).
(2) An Emission Control Service.
(3) Initial check at 1 040 km
(650 miles) is required.
(4) See Severe Driving Condition.
(5) A Noise Emission Control
Service.
(6) The California Air Resources
Board has determined that the
failure to perform this maintenance
item will not nullify the emission
warranty or limit recall liability prior
to the completion of vehicle useful
life. GM, however, urges that all
recommended maintenance
services be performed at the
indicated intervals.
Explanation of Complete
Vehicle Maintenance Schedule
(Gasoline Vehicles)
The following is a brief explanation
of each of the services listed in the
preceding Complete Vehicle
Maintenance Schedule for gasoline
vehicles. 1. ENGINE OIL :
Change at
intervals noted below depending
upon driving conditions.
• NORMAL SERVICE - Change
every 12 000 km (7,500 miles) or
12 months whichever occurs first.
• SEVERE SERVICE- Change every
4 800 km (3,000 miles) or 3 months
if you often drive under one or more
of these conditions (a) driving in
dusty areas, (b) frequent idling or
idling for long periods, (c) driving
6 km (4 miles) or less in freezing
weather, or other short trips in cold
weather, where the engine does not
thoroughly warm up. Change oil and
filter as soon as you can after
driving in a dust storm.
2. OIL FILTER : Change at intervals
noted below depending upon driving
conditions.
• NORMAL SERVICE - Change
every 12 000 km (7,500 miles) or
12 months whichever occurs first.
• SEVERE SERVICE- Change every
4 800 km (3,000 miles) or 3 months
whichever occurs first. 3. COOLING SYSTEM SERVICE :
At 24 months or 48 000 km
(30,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated.
Also each 24 months or 48 000 km
(30,000 miles), clean exterior of
radiator core.
4. ENGINE COOLANT :
Every
80 000 km (50,000 miles), drain the
engine coolant by opening the drain
plug at the bottom of the radiator
core, flush and refill the engine
cooling system with a new 50/50
engine coolant solution.
5. AIR CLEANER FILTER : Change
every 48 000 km (30,000 miles).
6. POSITIVE CRANKCASE
VENTILATION (PCV) SYSTEM :
Check that PCV system works
properly. Replace the valve and any
worn, plugged or collapsed hoses
as necessary.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
352 Service and Maintenance
7. SPARK PLUGS :Change every
160 000 km (100,000 miles).
8. SPARK PLUG WIRES : Clean
wires and inspect for burns, cracks
or other damage. Check the wire
boot fit at the coilpack and at the
spark plugs. And replace every
160 000 km (100,000 miles).
9. FUEL TANK, CAP AND LINES :
Inspect the fuel tank, cap and lines
for damage or leaks. Remove fuel
cap, inspect gasket for an even filler
neck imprint, and any damage.
Replace parts as needed.
10. ENGINE ACCESSORY DRIVE
BELT(S) : Inspect belts. Look for
cracks, fraying, wear, and proper
tension. Adjust or replace as
needed, and change every
160 000 km (100,000 miles).
11. EVAPORATIVE CONTROL
SYSTEM (ECS) : Visually check all
fuel and vapor lines and hoses for
proper hookup, routing, and
condition. Check that bowl vent and
purge valves work properly,
if equipped. Replace as needed. 12. SHIELDS AND UNDER HOOD
INSULATION :
Inspect shields and
under hood insulation for damage or
looseness. Adjust or replace as
required.
13. AIR INTAKE SYSTEM : Check
the air intake system installation to
see that gaskets are seated
properly and all hose connections,
fasteners, and other components
are tight. Also check to be sure that
the air cleaner housing is properly
seated, that the cover fits tightly,
and the wingnut(s) is/are tight.
Tighten connections and fasteners
or replace damaged parts as
required.
14. THERMOSTATICALLY
CONTROLLED ENGINE COOLING
FAN : With the engine off and below
normal operating temperature,
check to see that the fan can be
rotated by hand on fluid coupling or
viscous drives. Replace as
necessary. 15. AUTOMATIC TRANSMISSION
FLUID :
Check the automatic transmission
fluid level at each engine oil change
and replace fluid every 84 000 km
(52,500 miles). To check the fluid
level, first set the parking brake,
then start the engine in "P" position.
With the regular brakes applied,
move the selector lever through all
the gear positions, ending with "P".
You must check the fluid level with
the engine running at slow idle and
the truck must be on a level surface.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
354 Service and Maintenance
How to check: This operation could
be difficult and you may choose to
have this done at your dealer
Service Department.
1. Turn the engine control switch to
the "ON" position (not to start the
engine), and press the brake pedal
several times.
2. Check for the noisy sound of the
electric vacuum pump inside the
instrument panel at the same time
as vacuum warning buzzer sound,
and check that the brake low
vacuum warning light comes on.
3. Then, after you start the engine,
the main vacuum pump driven by
the engine will start running. If the
electric vacuum pump operation
(noisy sound) and the vacuum
warning buzzer stop, and the brake
low vacuum warning light goes off
thereafter, the operation is normal.
4. If you cannot hear the noisy
sound of the electric vacuum pump,
check the electrical wiring and
repair as necessary. If it cannot be
repaired, replace the electric
vacuum pump.20. BRAKE FLUID :
Check the fluid
in the brake fluid reservoir every
12 000 km (7,500 miles) and replace
fluid every 48 000 km
(30,000 miles).
21. BRAKE LINE AND HOSES :
Check lines and hoses for proper
hook-up, binding, leaks, cracks,
chafing, etc. every 48 000 km
(30,000 miles). Any questionable
parts should be replaced or repaired
at once. When rubbing or wear is
noted on lines or hoses, the cause
must be corrected at once.
22. HYDRAULIC UNIT : Change
every 10 years.
23. DIFFERENTIAL GEAR OIL :
Replace lubricant every 48 000 km
(30,000 miles) or every 24 months.
Check lubricant level every
12 000 km (7,500 miles) or every
12 months, and add lubricant to
within 0 to 10 mm (0 to 0.4 inch) of
the bottom edge of the filler hole if
necessary. 24. POWER STEERING FLUID :
Replace power steering fluid every
24 months or 60 000 km
(37,500 miles), whichever occurs
first.
25. STEERING WHEEL FREE
PLAY :
Check steering wheel free
play after the first 1 040 km
(650 miles) and then every
10 400 km (6,500 miles).
Steering wheel free play
10-50 mm (0.39-1.97 in)
26. STEERING GEAR BOX
TORQUE : Retighten the fixing bolts
of the steering gear box to the
specified torque every 48 000 km
(30,000 miles). Specified tightening
torque.
Steering gear box tightening torque
102 Y(75 lb·ft)
27. DRIVESHAFT FLANGE
TORQUE : Check the fixing bolts of
driveshaft flange for looseness or
damage first 12 000 km
(7,500 miles). Retighten the fixing

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
356 Service and Maintenance
Maintenance Schedule Table (Diesel Vehicles)
Letters Used to Indicate Maintenance Service Types
I :Inspect then clean, repair or replace as necessary
A : Adjust
R : Replace
T : Tighten to the specified torque
L : Lubricate
C : Clean
No. Service Interval
16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
1 Engine noise check I - I I I - I I I - I I I - I
2 Valve lash - - - A - - - A - - - A - - - or every
12 months
3 Engine oil and oil filter (2) R - R R R - R R R - R R R - R or every
12 months
4 Fuel filter - R - R - R - R - R - R - R - or every
24 months

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
362 Service and Maintenance
Remarks
(1)In case this column is blank,
follow kilometers (miles).
(2) Use of oils other than CK-4 may
require shorter maintenance
intervals and may cause
nonconformity to regulations. (CJ-4
can be used while it is available.)
Use of oils with other viscosity than
*W-40 may also require shorter
maintenance intervals and may
cause a problem with engine
durability.
(3) Refer to "Air Cleaner Indicator
Light" under Engine Air Cleaner/
Filter 0263.
(4) Initial check at 1 040 km
(650 miles) is required.
(5) Be sure to discard used grease
seal, and always use new grease
seal for installation.Explanation of Complete
Vehicle Maintenance Schedule
(Diesel Vehicles)
The following is a brief explanation
of each of the services listed in the
preceding Complete Vehicle
Maintenance Schedule for diesel
vehicles.
1. Engine Noise : These
components have an effect on the
control of noise emissions.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
Service and Maintenance 363
Service IntervalMaintenance procedure
Engine
Every 16 000 km (10,000 miles) Inspect sound absorption materials for
tears, broken out sections or
attachment. Repair or replace as
necessary.
Cooling System
Every 16 000 km (10,000 miles) Inspect fan, shroud and radiator for
attachment, tears or cleanliness.
Replace as necessary.
Air intake system
Every 24 000 km (1,500 miles) Inspect all ducts, hoses and intake
silencers for leaks or chafing. Repair or
replace as necessary.
Exhaust system
Every 16 000 km (10,000 miles) Inspect silencer, pipes, gaskets, clamps
and mounting for exhaust gas leaks or
looseness. Repair or replace as
necessary.
Cab
Every 16 000 km (10,000 miles) Inspect sound absorption materials for
tears, broken out sections or
attachment. Repair or replace as
necessary.
2. Valve Lash : Incorrect valve
clearance will result in increased
engine noise and lower engine
output, thereby adversely affecting
engine performance. Retorque rocker shaft bracket nuts before
checking and adjusting valve
clearance.3.0L Diesel Engine: Check and
adjust valve clearance every
48 000 km (30,000 miles) or
12 months whichever occurs first.
5.2L Diesel Engine: Check and
adjust valve clearance every
80 000 km (50,000 miles) or
12 months whichever occurs first.
3. Engine Oil and Oil Filter :
Change at interval noted below
depending upon driving conditions.
•
Normal Service —Change every
16 000 km (10,000 miles) or
12 months whichever occurs first.
• Severe Service —Change every
8 000 km (5,000 miles) or 3 months
if you often drive under one or more
of these conditions: (a) driving in
dusty areas, (b) frequent idling or
idling for long periods, (c) driving
6 km (4 miles) or less in freezing
weather, or other short trips in cold
weather, where the engine does not
thoroughly warm up.
Change oil and filter as soon as you
can after driving in a dust storm.
When recommended oil is used, it

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
364 Service and Maintenance
conforms to this maintenance
schedule. (Recommended oil: CK-4
(API designations))
4. Fuel Filter :Replace the fuel
filter every 24 000 km (15,000 miles)
or more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
5. Pre-Fuel Filter/Water
separator : Replace the fuel filter
every 24 000 km (15,000 miles) or
more frequently if clogged or
replace when the fuel filter indicator
light comes on (if equipped).
6. Air Cleaner Filter : The level of
dirt in the air cleaner element can
be checked against the indicator.
Replace the air cleaner filter when
the multi-information display (MID)
shows "CHECK AIR FILTER".
7. Damage to Air Intake Ducts and
Hoses : Check for damage of air
intake ducts and hoses and that
those are correctly installed every
24 000 km (15,000 miles) or
12 months. Replace or adjust those
if necessary. 8. Drive Belts :
Check belt driving
the fan, alternator or A/C
compressor every 16 000 km
(10,000 miles). Look for cracks,
fraying, wear, and proper tension.
9. Engine Bolt Torques : Loosened
bolts result in lower engine output.
Check and adjust manifold
mounting, and injectors to correct
torque every 80 000 km
(50,000 miles).
10. Rotate Tires : To equalize wear,
rotate tires and adjust tire pressures
every 10 400 km (6,500 miles). See
Tire Rotation 0323.
11. Engine Cooling System : At
12 months or 16 000 km
(10,000 miles) intervals, wash
radiator cap and filler neck with
clean water, pressure test system
and radiator cap for proper pressure
holding capacity, tighten hose
clamps and inspect condition of all
cooling and heater hoses. Replace
hoses if cracked, swollen or
otherwise deteriorated. Have the
hoses replaced by your authorized
dealer. 12. Engine Coolant :
Inspect the
engine coolant every 12 months.
Replace the engine coolant every
24 months, drain the engine coolant
by opening the drain plug at the
bottom of the radiator core, flush
and refill the engine cooling system
with a new engine coolant. Refer to
"Preparing Engine Coolant" in
Engine Coolant 0263. Have the
Engine Coolant replaced by your
authorized dealer.
13. Exhaust System : Check the
complete exhaust system every
16 000 km (10,000 miles). Check
body areas near the exhaust
system. Look for broken, damaged,
missing, or out-of-position parts.
Also inspect for open seams, holes,
loose connections, or other
conditions which could cause heat
build-up at the rear body floor pan,
or could let exhaust fumes seep into
the passenger compartment. Dust
or water in the cabin may indicate a
leak in that area. Required repairs
should be made at once.

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
10716700) - 2017 - crc - 12/6/16
366 Service and Maintenance
25. Automatic Transmission
Fluid :Check the automatic
transmission fluid level at each
engine oil change and replace fluid
every 48 000 km (30,000 miles). Do
not overfill.
26. Differential Gear Oil : Replace
lubricant every 48 000 km
(30,000 miles). Check lubricant level
every 16,000 km (10,000 miles) or
every 12 months, and add lubricant
to within 0 to 10 mm (0 to 0.4 inch)
of the bottom edge of the filler hole
if necessary.
27. Power Steering Fluid :
Replace power steering fluid every
24 months or 48 000 km
(30,000 miles), whichever occurs
first.
28. Power Steering Oil Hoses :
Replace power steering oil hoses
every 24 months or 80 000 km
(50,000 miles), whichever occurs
first.
29. Steering Wheel Free Play :
Check steering wheel free play after
the first 1 040 km (650 miles) and
then every 10 400 km (6,500 miles). Steering wheel free play
10-50 mm (0.39-1.97 in)
30. Steering Gear Box Torque :
Retighten the attaching bolts of the
steering gear box to the specified
torque every 12 months or every
32 000 km (20,000 miles) whichever
occurs first. Steering gear box tightening torque
103 Y(76 lb·ft)
31. Driveshaft Flange Torque :
Check the fixing bolts of driveshaft
flange for looseness or damage
after the first 16 000 km
(10,000 miles). Driveshaft flange tightening torque
103Y(76 lb·ft)
32. Driveshaft Lubrication :
Lubricate the grease fitting on the
center bearing, as well as each
universal joint and spline coupling
every 12 months or 16 000 km
(10,000 miles) whichever occurs
first. 33. Leaf Spring U-bolt Torque :
Tighten the U-Bolt nuts to the
specified torque after the first
1 040 km (650 miles), thereafter
every 16 000 km (10,000 miles).
Model Leaf spring U-bolt nut tightening torque
Front Rear
3500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500HD 127 Y
(94 lb·ft) 177
Y
(131 lb·ft)
4500XD 196 Y
(145lb·ft) 177
Y
(131 lb·ft)
5500HD, 5500XD 196
Y
(145lb·ft) 284
Y
(209 lb·ft)
34. Wheel Nut Torque : Check tires
for excessive or abnormal wear,
or damage. Also check tire inflation
pressures and adjust.
Be sure wheels are not bent or
cracked and that wheel nuts have
been tightened to the specified
torque after the first 1,040 km
(650 miles) and then every

Chevrolet Low Cab Forward Owner Manual (GMNA-Localizing-U.S.-
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Service and Maintenance 367
10 400 km (6,500 miles). Note that
there are left and right hand
threads.Wheel nut tightening torque
500Y(362 lb·ft)
35. King Pin : Lubricate the grease
fitting on the king pins every
12 months or 16 000 km
(10,000 miles) whichever occurs
first.
36. Wheel Bearing Grease : Clean
and repack front wheel bearings
every 24 months or 48 000 km
(30,000 miles) whichever occurs
first.
37. Air Conditioner Blower
Filter : The air conditioner blower
filter should be removed and
cleaned once a month.
38. Exhaust Injector : Clean the
exhaust injector every 176,000 km
(110,000 miles). 39. DEF Supply Pump Filter
Element :
Replace the DEF supply
pump filter element every
192 000 km (120,000 miles) or
24 months whichever occurs first.
40. Starter : The color displayed by
the starter indicator light will change
from green to amber when the
number of times remaining is 0 or
below and the screen is selected.
When the indicator light (amber)
comes on, have the vehicle
inspected/serviced at the nearest
dealer.Owner Checks and
Services
Before Driving
Proper care and driving is important
not only for extended service life of
your vehicle, but also for improved
fuel and oil economy. Drive carefully
and defensively. Be sure you know
how to use your truck and its
equipment before operating it.
Starting and Operating
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Check Around the Vehicle Before
Starting the Engine
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle.
Take off the chocks after confirming
that the parking brake is securely
applied. Sit behind the wheel, adjust
the seat position, and buckle up the
seat belt. The passengers are also