engine CHEVROLET OPTRA 5 2007 1.G Manual Online

Fuses Usage
LTR Cigarette Lighter
CLSTR BTSICluster, Brake Transmission Shift
Interlock/Automatic Transaxle Shift
Lock (BTSI) Solenoid
RKE Remote Keyless Entry
BCK/UP Back-up
BLANK Not Used
TCM Transmission Control Module
BLANK Not Used
ENG FUSE
BOX DRLEngine Fuse Box, Daytime Running
Lamps
HAZRD LAMPS Hazard Lamps
A/C CLK Air Conditioning Switch, Clock
HVACHeating, Ventilation and Air
Conditioning
RKE Remote Keyless Entry
RADIO Radio
S/ROOF Sunroof
DLC Data Link Connector
SPARE SpareEngine Compartment Fuse Block
The engine compartment fuse block is located on
the driver’s side of the vehicle, near the battery.
SeeEngine Compartment Overview on page 258
for more information on location. To access the
fuses, press in the top flap to release the cover.
To reinstall the cover, push the cover until it is
secure.
349

Fuses Usage
HEAD LAMPS Headlamps
ECM Engine Control Module
I/P FUSE Instrument Panel Fuse
FUEL PUMP Fuel PumpFuses Usage
A/C Air Conditioning
HORN Horn
HI BEAM Headlamp High-Beam
DRIVER’S
PWR WNDWDriver’s Power Window
350

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D:
Recommended Fluids and Lubricants on page 382for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System 7.9 qt 7.5 L
Engine Oil with Filter 4.2 qt 4.0 L
Fuel Tank 14.5 gal 55.0 L
Transaxle, Automatic 7.3 qt 6.9 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft
110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.0L L4 (L34) ZAutomatic and
Manual0.039 inch (1.0mm)
352

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from
your dealer.
Part GM Part Number
Engine Air Cleaner/Filter 96553450
Engine Oil Filter 96458873
Fuel Filter96335719
A/C Filter96554378
Spark Plugs93742299
Windshield Wiper Blades
Driver’s Side 96478670
Passenger’s Side 96498696
Rear96341429
353

Engine Drive Belt Routing
2.0L L4 Engine
354

Maintenance Schedule................................ 356
Introduction............................................... 356
Maintenance Requirements........................ 356
Your Vehicle and the Environment............ 356
How This Section is Organized................. 356
Part A: Scheduled Maintenance
Services................................................. 358
Using the Maintenance Schedule............... 358
Selecting the Right Schedule..................... 359
Short Trip/City Scheduled Maintenance..... 361
Long Trip/Highway Scheduled
Maintenance.......................................... 369
Part B: Owner Checks and Services......... 374
At Each Fuel Fill....................................... 374
At Least Once a Month............................. 374At Least Twice a Year.............................. 375
At Least Once a Year............................... 376
Part C: Periodic Maintenance
Inspections............................................. 380
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection...... 380
Exhaust System Inspection........................ 380
Fuel System Inspection............................. 380
Engine Cooling System Inspection............. 381
Throttle System Inspection........................ 381
Brake System Inspection........................... 381
Part D: Recommended Fluids and
Lubricants.............................................. 382
Part E: Maintenance Record...................... 384
Section 6 Maintenance Schedule
355

Maintenance Schedule
Introduction
Important: Keep engine oil at the proper level
and change as recommended.
Have you purchased the GM Protection Plan? The
Plan supplements your new vehicle warranties.
See your Warranty and Owner Assistance booklet
or your dealer for details.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed
in this manual are necessary to keep your
vehicle in good working condition. Any damage
caused by failure to follow scheduled maintenance
may not be covered by warranty.
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep
your vehicle in good working condition, but also
helps the environment. Improper vehicle
maintenance can even affect the quality of the air
we breathe. Improper fluid levels or the wrong
tire inflation can increase the level of emissions
from your vehicle. To help protect our environment,
and to keep your vehicle in good condition, be
sure to maintain your vehicle properly.
How This Section is Organized
This maintenance schedule is divided into
five parts:
“Part A: Scheduled Maintenance Services”
explains what to have done and how often. Some
of these services can be complex, so unless
you are technically qualified and have the
necessary equipment, you should let your
GM dealer’s service department do these jobs.
Your GM dealer has GM-trained and supported
service people that will perform the work using
genuine GM parts.
356

Selecting the Right Schedule
First you will need to decide which of the
two schedules is right for your vehicle. Here
is how to decide which schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance
if any one of these conditions is true for your
vehicle:
•Most trips are less than 5 miles (8 km).
This is particularly important when outside
temperatures are below freezing.
•Most trips include extensive idling, such as
frequent driving in stop-and-go traffic.
•If the vehicle is used for delivery service,
police, taxi, or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these
conditions is that these conditions cause engine oil
to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and
Filter Change and Engine Oil Pan Drain Plug
Washer Replacement (or 3 months, whichever
occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air
Cleaner Filter Inspection. Passenger Compartment
Air Filter Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air
Cleaner Filter Replacement. Spark Plug
Replacement. EVAP System Service. PCV
System Service. Timing Belt Inspection.
Brake/Clutch Fluid Change (or 24 months,
whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug
Wire Replacement. Timing Belt Replacement.
EVAP System Solenoid Valve Replacement.
359

Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
Every 150,000 Miles (240 000 km):Cooling
System Service.
These intervals only summarize maintenance
services. Be sure to follow the complete scheduled
maintenance on the following pages.
Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule
if the vehicle is driven in a dusty area or used off
paved roads. Use the Short Trip/City schedule
for these conditions.
Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and
Filter Change and Engine Oil Pan Drain Plug
Washer Replacement (or every 12 months,
whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air
Cleaner Filter Inspection. Passenger Compartment
Air Filter Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air
Cleaner Filter Replacement. Spark Plug
Replacement. EVAP System Service. PCV
System Service. Timing Belt Inspection.
Brake/Clutch Fluid Change (or 24 months,
whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug
Wire Replacement. Timing Belt Replacement.
EVAP System Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
Every 150,000 Miles (240 000 km):Cooling
System Service.
These intervals only summarize maintenance
services. Be sure to follow the complete scheduled
maintenance on the following pages.
360

Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to
100,000 miles (166 000 km) should be repeated
after 100,000 miles (166 000 km) at the same
intervals for the life of this vehicle. The services
shown at 150,000 miles (240 000 km) should be
repeated at the same interval after 150,000 miles
(240 000 km) for the life of this vehicle.
SeePart B: Owner Checks and Services on
page 374andPart C: Periodic Maintenance
Inspections on page 380.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that
the failure to perform this maintenance item will not
nullify the emission warranty or limit recall liability
prior to the completion of the vehicle’s useful life.
We, however, urge that all recommended
maintenance services be performed at the indicated
intervals and the maintenance be recorded.
+A good time to check your brakes is during
tire rotation. See Brake System Inspection
on page 381.
3,000 Miles (5 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 3 months,
whichever occurs first).An Emission Control
Service.
6,000 Miles (10 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
9,000 Miles (15 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 3 months,
whichever occurs first).An Emission Control
Service.
361