wheel CHEVROLET TRACKER 1994 Repair Manual

Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
&planation of Scheduled
Maintenance Services
?allowing are explanations of the services
isted in Schedule
I and Schedule II.
he proper fluids and lubricants to use are
.isted
in Section D. Make sure whoever
rervices your vehicle uses these. All parts
should be replaced and all necessary
repairs done before you or anyone else
~ives the vehicle.
NOTE: To determine your engine’s
displacement and code, see
“Engine Identification” in the
Index.
ITEM
NO. SERVICE
1 -e Oil and Filter Change* -
Always use SH or SG Energy
Conserving
II oils of proper
viscosity. The
“SH” or “SG”
designation may be shown
alone, or in combination with
others, such as “SHKD,”
“SH,
SG, CD,” “SG/CD,” etc.
* An Emission Control Service.
ITEM
NO. SERVICE
2
3
4
To determine the preferred
viscosity for your vehicle’s
engine (e.g.,
SAE 5W-30 or SAE
10W-30), see “Engine Oil” in
the Index.
Tire Wheel Rotation and
Jnspectioq
- For proper wear and
maximum tire life, rotate your
tires following the instructions
in this manual. See
“Ties,
Inspection and Rotation’’ in the
Index. Check the tires for
uneven wear or damage.
If you
see irregular or premature wear,
check the wheel alignment.
Check for damaged wheels also.
Fan (Water Pump) Drive Belt
Servk
- Inspect and adjust if
necessary at
30,000 mile
(50 000 km), or 30 month
intervals. Replace the belt at
60,000 miles (100 000 km) and
120,000 miles (200 000 km).
-shaft Timin? Belt
Replacemeat”
- Replace every
60,000 miles (100 000 km) and
ITEM NO.
SERVICE
then inspect after 30,000 miles
(50 000 km).
Drain, flush and refill the system
with new or approved recycled
coolant conforming to
GM
Specification 182SM. Keep
coolant at the proper mixture
as
specified. See “Coolant” in the
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace
if
they are cracked, swollen or
deteriorated. Tighten screw-type
hose clamps. Clean the outside
of the radiator and air
conditioning condenser. Wash
the pressure cap and neck.
To help ensure proper operation,
we recommend a pressure test
of
both the cooling system and the
nressure cap.
5 Coolin? Sys&nSemice* -
. . ,214
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ITEM
NO. SERVICE
6 Wheel Bearin? InsDection -
Inspect for wear and proper
adjustment. Relubricate the
bearings if grease is
contaminated.
7 Transmission (All) and
Transfer Case Differential
(Four-wheel Drive) Service
-
For the manual transmission and
transfer case differential, check
the fluid level every time the
oil is changed. See “Manual
Transmission Fluid” and
“Transfer Case” in the Index.
Inspect for damage and leaks
and change the fluid every
15,000 miles
(25 000 km) or
15 months for Schedule
I
conditions and every 30,000
miles (50 000 km) or 30 months
for Schedule
II conditions.
For the automatic transmission,
check the fluid level every time
the oil is changed. See
“Automatic Transmission
Fluid” in the Index. Inspect for
damage and leaks and change
ITEM
NO. SERVICE
8
9
the fluid every 15,000 miles
(25 0o0 km) or 15 months for
Schedule
I conditions and
100,000 miles ( 166 000 km) for
Schedule
I1 conditions. Replace
the automatic transmission cooler hoses every
45,000 miles
(75 000 km).
Propeller Shafts and U-Joints
Inspection
- Inspect for
looseness and damage.
Do this
every,.l5 months, or at 15,000
mile
(25 000 km) intervals, more
frequently if used off-road
or for
pulling a trailer. Tighten U-joint
flange bolts if necessary.
Freewheeling Hubs InsDection
/If Equipped) - Inspect the
locking front hubs for correct
operation. Repair or replace if
necessary. (Both hubs must
operate correctly for the front
axle to power the front wheels.)
ITEM
NO. SERVICE
10
11
Spark Plug Replacement” -
Replace spark plugs with the
proper type. See “Replacement Pans” in the Index.
Spark Plup Wire Replacement”
-
Replace wires. Check the boot fit
at the distributor and
at the spark
plugs. Operation in extreme cold
and/or on salted roads may require
more frequent replacement.
* An Emission Control Service.
t The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not null@ the emission
warranty
or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be pegormed at the
indicated intervals and the maintenance be
recorded
in “Section E: Maintenance
Record.
’’
215 ...
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Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
At Least Once a Year (CONT.)
CHECK
OR SERVICE
Parking Brake and
Automatic Transmission “P” (Park) Mechanism
Check
Underbody Flushing
WHAT TO DO
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular
brake, set the parking brake.
0 To check the parking brake: With the engine running and transmission in “N” (Neutral),
__
slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by
the parking brake only.
To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all
brakes. If your vehicle
is four-wheel drive, be sure the transfer case is not in “N” (Neutral).
At least every spring, use plain water to flush any corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud and other debris can collect.
I . .222 ProCarManuals.com

Maintenance Schedule
Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall).
You should let your GM dealer’s service dep,artment or other qualified service center do these jobs. Make sure any necessary
repairs are completed at once.
‘7mi-
OR SERVICE
Restraint Systems
Steering, Suspension
and Front-Wheel-Drive Axle Boot and Seal
Inspection
Exhaust System
Inspection
I
Throttle Linkage
InsDection
I
WHAT SHOULD BE DONE I
Now and then, make sure all your belts, buckles, latch plates, retractors, anchorages and
reminder systems are working properly. Look for any loose parts or damage. If
you see anything
that might keep a restraint system from doing its job, have it repaired.
Inspect the froht and rear suspension and steering system for damaged, loose or missing parts,
signs of wear, or lack of lubrication. Inspect the power steering lines and hoses for proper
hookup, binding, leaks, cracks, chafing, etc. Clean and
then inspect the drive axle boot seals for
damage, tears or leakage. Replace seals if necessary.
Inspect the complete exhaust system. Inspect the body near the exhaust system.
Look for broken,
damaged, missing
or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See “Engine Exhaust’’ in
the Index.
Inspect
the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts as needed.
I
223. I
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Maintenance Schedule
Section C: Periodic Maintenance Inspections (cont.)
INSPECTION
OR SERVICE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive) Service
Brake System
Inspection
Clutch System Service
WHAT SHOULD BE DONE
Check the gear lubricant level and add if needed. See “Rear Axle” and “Four-Wheel Drive” in
the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if
needed. Refer to “Scheduled Maintenance Services,” earlier in
this part, to determine when to
change the lubricant.
Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also
inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv-
iced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake System
Warning Light” in the Index.
Check clutch pedal free travel and adjust
as necessary. See “Clutch Adjustment” in the Index. ..
. . .224
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USAGE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive)
Windshield Washer Solvent
Transfer Case (Four-
Wheel Drive)
Hood Latch Assembly
a. Pivots and Spring
b. Release Pawl
Anchor
Hood, Door and Lift-
gate Hinges, Rear
Folding Seat, Fuel
Door Hinge, Rear
Compartment Lid
Hinges
Weatherstrips
FLUID/LUBRICANT
SAE 7SW-90 GL-5 Hypoid Gear Lubricant.
GM Optikleen@ Washer Solvent (GM Part No. 105 15 15) or equivalent.
SAE 75W-90 GL-4 Gear Lubricant.
a. Engine oil.
b. Chassis lubricant
(GM Part No. 1052497 or equivalent) or lubricant meeting requirements
of
NLGI Grade 2, Category LB or GC-LB.
Engine oil or Lubriplate Lubricant (GM Part
No. lOSOlO9).
Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).
See “Replacement Parts”
in the Index for recommended replacement filters, valves and spark plugs.
J
227. . . ProCarManuals.com

A bout Driving Your Tracker ..... 3
ABS ......................... 103
Adding Coolant ................ 171
Additives. Engine
Oil ............ 165
Adjustment. Clutch
............. 169
Air Cleaner .................... 165
Air Conditioner Controls
......... 85
Air Filter Replacement
........... 166
Air Intake Lever ................ 84
Airflow Lever
.................. 84
Alignment and Tire Balance
.
Wheel ...................... 187
Aluminum Wheels
.............. 193
AM/FM Stereo
................ 88
With Cassette Tape and Compact
Disc Player
................ 93
With Cassette Tape Player ...... 89
Antenna
...................... 98
Anti-Lock Brakes
.............. 103
To Use ..................... 103
Appearance Care ............... I89
Appearance Care and Materials
.... 195
Appearance Care. Service and
..... 155
Approaching
a Hill .............. 1 10
Ashtrays and Lighter ............ 62
Ashtray. Front
................. 63
Ashtray. Rear .................. 63
Assist Grips. Passenger .......... 62
Add-on
Electrical Equipment
..... 196
Adjustable Steering Column
...... 53
Audio Systems ................. 87
Audio Systems. Comfort
Controls and
................. 83
Automatic
Freewheeling Hubs
........... 47
Transmission
................ 42
Transmission Fluid ............ 167
Axle. Front
.................... 170
Axle
. Rear .................... 169
Babies. Smaller Children
and (Safety Belts)
............. 26
Balance. Wheel Alignment
and Tire
.................... 187
Battery
....................... 176
BBB Auto Line
- Alternative Dispute
Resolution Program. GM
Participation
in ............. 235
Before Leaving
on a Long Trip .... 120
Belt. Lap-Shoulder .............. 20
Bi-Level ...................... 84
Bin. Coinholder and ............. 61
Bins. Instrument Panel ........... 61
Blizzard. If You’re Caught in a ... 124
Box. Glove
.................... 60
Brakes
Adjustment
.................. 176
Anti-Lock (ABS)
............. 103
Fluid ....................... 1 74
Master Cylinder
.......... 174
Parking
......... 48 Brakes
Pedal Travel
................. i76
System Parts. Replacing ........ 176
System Warning Light
......... 69
Trailer ...................... i27
Wear ...................... 175
Braking (Control of
a Vehicle) ..... 102
Braking
in Emergencies .......... 104
“Break.In. .. New Vehicle ........ 39
Bright Metal Parts. Protecting
Exterior
.................... 192
Brightness Control
.............. 57
Bulb Replacement .............. 177
Stoplight .................. 181
Headlights .................. 177
Rear Combination
............ 180
Rear Sidemarker
.............. 179
Sidemarker ......... . .179
Bulbs. Halogen
............... 177
Bulbs. Replacement
............. 199
Canadian Roadside Assistance ... 237
Canvas Top
Preparing for Storage
.......... 80
Special Care for
.............. 193
Capacities and Specifications
...... 200
Carbon Monoxide .............. 51
Center High-Mounted
Front Parking and Turn Signal
... 178
Removing and Installing Your
... 76
243 ...
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Index
Care Appearance
................. 189
Canvas Top
.................. 193
Cassette Tape Player .......... 97
Compact Discs
............... 98
Safety Belts
................. 191
Case. Transfer ................. 47
Case. Transfer (Service)
.......... 170
and Cornpact Disc Player
..... 94
Player
.................... 90
AM/FM Stereo with ........... 93
Stereo with ................ 89
ofYour
..................... 97
Certification/Tire Label .......... 18 1
Chains. Tire ................... 188
Changing a Flat Tire
............. 146
Charging System Light
.......... 70
Check Engine Light
............. 71
Cassette
Tape. To Play a
AM/FM Stereo with Cassette Tape
AM/FM Stereo with Cassette Tape
Cassette Tape and Compact Disc Player.
Cassette Tape Player. AM/FM
Cassette Tape Player. Care
Checking Things under the
Hood
....................... 159
Checking Your Restraint Systems . . 33
Chemical Paint Spotting
.......... 194
Chevrolet/Geo Roadside Assistance Program
.................... 237
... 244
Chevrolet/Geo Service Publications
(Ordering Information)
........ 240
Child Restraints
.............. 27
Rear Seat
.............. . 28
Right Front Seat
............ 30
Top Strap
................... 28
Where to Put the
.............. 27
Children (Safety Belts)
........... 26
Children. Larger (Safely Belts)
.... 32
Cigarette Lighter ............... 62
Circuit Breakers. Fuses and ....... 196
City Driving ................... I19
Cleaner. Air ................. 165
Cleaning
Aluminum Wheels
........ 193
Canvas Top
.................. 193
Fabric
...................... I90
Glass
....................... 191
Inside of Your Geo ............ 189
Instrument Panel. Top of
....... 19 1
Leather ..................... 19 1
Outside of Your Geo .......... 192
Problems. Special
............. 190
Vinyl
...................... 191
Clock. Setting the ............... 88
Clutch Adjustment
.............. I69
Coinholder and Bin ............. 61
Comfort Controls
............... 84
Comfort Controls and Audio Systems
.................... 83
Windshield and Wiper Blades ... 192 Compact
Disc.
To Play a ......... 95
with Cassette Tape and
......... 93
Compact Disc Player. AM/FM Stereo
Compact Discs. Care
of Your ...... 98
Compartments. Door Storage ...... 60
Compartments. Storage and ....... 60
Control of a Vehicle ............. 102
Control.
Loss of ................ 107
Controls Air Conditioner
.............. 85
Brightness .................. 57
Comfort
.................... 84
Features and
................. 35
Heater ...................... 84
Seat ........................ 10
Convertible Top
................ 72
Convex Outside Mirror
..... 59
Coolant Adding
..................... 171
Heater. Engine ............... 41
Recovery Tank
............. 142
Cooling
....................... 85
Cooling System ................ 141
Courtesy Transportation .......... 237
Cupholder
..................... 61
Curves. Driving on .............. 104
Engine
..................... 170
How to Add
to the Coolant
How to Add
to the Radiator ..... 144
Temperature Gage. Engine ...... 70
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Customer Assistance for the Hearing
Customer Assistance Information
. . 233
Customer Satisfaction Procedure
... 234
or Speech Impaired (TDD)
..... 234
Damage. Finish
............... 194
Damage. Sheet Metal
............ 193
Daytime Running Lights
......... 56
Daytime Running Lights Indicator Light
....................... 72
Deep Standing Water.
Driving through
.............. 41
Defects. Safety
Reporting to General Motors
.... 236
Reporting to the Canadian
Reporting to the United States
Government
............... 236
Government
............... 236
Defensive Driving
.............. 100
Defogger. Rear Window ......... 86
Defogging and Defrosting
Windows
................... 85
Dehumidifying ................. 85
Dimensions. Vehicle ............ 202
Doing Your Own Service Work
.... 156
Dome Light ................... 57
Door Locks
.................... 37
Door Storage Compartments
...... 60
Downhill. Driving
.............. 1 12
Drive. Four-wheel
.............. 46
Drive. Four-wheel (Service)
...... 170 Driver Position
(Safety Belts)
... 20
Driving
Across an Incline
............. 11 3
At Night .................... 1 16
City
........................ 119
Defensive
................... 100
Downhill
................... 1 12
Drunken
.................... 100
Freeway
.................... 120
Guidelines
.................. 107
In Mud. Sand. Ice or Snow ..... 1 15
In the Rain .................. 117
In Water .................... 115
0ff.Road. With Your Geo Four-
Wheel-Drive Vehicle
........ 108
On Curves .................. 104
On Off-Road Hills
............ I10
On Snow or Ice
.............. 123
Through Deep Standing Water
... 41
Uphill
...................... 111
Winter
...................... 122
With a Trailer
................ 127
Your Tracker. About ........... 3
Drunken Driving
............... 100
Easy Entry Seats
.............. 12
Electrical Equipment. Add-on
..... 196
Emergencies. Braking in
......... 104
Emergencies. Steering in
......... 105 Engine
Coolant
..................... 170
Coolant (Block) Heater
........ 41
Coolant Temperature Gage
..... 70
Exhaust
..................... 51
Identification
................ 196
Oil
........................ 162
Oil Pressure Light
............ 71
Overheating
................. 140
Specifications
................ 200
Starting Your
................ 40
Environment. Your Vehicle
and the
..................... 204
Exhaust. Engine
................ 51
Extender. Safety Belt
....... 1 .... 33
Exterior Bright Metal Parts.
Protecting
................... 192
Fabric Protection
.............. 190
Fan Control Lever
.............. 84
Features and
Controls ........... 35
Filling Your Tank ............... 158
Filter. Air. Replacement
.......... 166
Finish Care (Paint)
.............. 192
Finish Damage (Paint)
........... 194
Flashers. Hazard Warning
........ 132
Flat Tire. Changing a
............ 146
Flat.
If a Tire Goes .............. 146
Flow-Through Ventilation System . . 86
245 ..
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Index
Fluid Automatic Transmission
....... 167
Brake
...................... 174
Manual Transmission
.......... 168
Power Steering ............... 173
Recommended
............... 225
Windshield Washer
........... 174
Foreign Countries. Fuels
in ....... 1.57
Foreign Material Paint Damage
.... 194
Four-wheel Drive
.............. 46
Four-wheel Drive (Service) ....... 170
Four-Wheel-Drive Vehicle. Off-Road
Driving With Your Geo
........ 108
Freeway Driving ............... 120
Freewheeling Hubs
Automatic
................. 47
Manual
..................... 46
Ashtray
..................... 63
Axle
....................... 170
Seat ........................ 10
Seat Side Pockets ............. 61
Seatbacks. Reclining .......... IO
Towing Hook-ups ............. 138
Fuel ......................... 156
FuelGage
..................... 69
Fuels in Foreign Countries ........ 157
Fuse Block, Instrument Panel ..... 198
Fuse Block, Main ............... 198
Fuses and Circuit Breakers ....... 196
Folding Rear
Seat
............... 13
Front Gages
Engine Coolant Temperature
.... 70
Fuel
....................... 69
Warning Lights and Indicators ... 68
Gasolines for Cleaner Air ........ 157
Glass
......................... 19 1
Glove Box .................... 60
GM Participation
in RBB Auto Line .
Alrernative Dispute Resolution
Program
.................. 235
Grips . Passenger Assist .......... 62
Guidelines. Driving ............. 107
Halogen Bulbs
............... 177
Hazard Warning Flashers
......... 132
Head Restraints
................ I1
Headlights .................... 177
Heater Controls
................ 84
Heater. Engine Coolant
(Block) .... 41
Heating ....................... 84
Highway Hypnosis
.............. 12 1
Hill and Mountain Roads ......... 121
Hill. Approaching a ............. 1 IO
Hitches ....................... 126
Hood Release .................. IS9
Hood . Checking Things under the . . 159
Hook.Ups . Front Towing ......... 138
Hook.Ups. Rear Towing
......... I39
Horn ......................... 53
Headlight High/Low Beam ....... 56
How to Add Coolant to the
How
to Add Coolant to the
Hubs. Freewheeling
Coolant
Recovery Tank
........ 142
Radiator
............... . .144
Automatic
................... 47
Manual
..................... 46
Hydroplaning .................. 118
Hypnosis. Highway
............. 121
Identification Number. Vehicle .... 196
Identification. Engine ............ 196
If a Tire Goes Flat .............. 146
If You’re Stuck: In Sand. Mud. Ice
or Snow .................... 153
Ignition Switch
................. 39
Incline
. Driving Across an ........ 113
Incline. Stalling on
an ........... 114
Intlation - Tire Pressure .......... 184
Inside Day/Night Rearview Mirror
...................... 59
Inside Rearview Mirror
.......... 59
Instrument Cluster .............. 66
Instrument Panel ............... 64
Instrument Panel Bins
........... 61
Instrument Panel Fuse Block ...... 198
Instrument Panel
. Cleaning the
Topof
..................... 191
Interior Lights ................. 57
Jump Starting
................. 133
... 246
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