engine CHRYSLER PT CRUISER 2009 1.G Repair Manual

HAZARD WARNING FLASHERS
The Hazard Warning flasher switch is located on the
instrument panel, below the radio.Press the switch to turn on the Hazard Warning
flasher. When the switch is activated, all directional
turn signals will flash on and off to warn oncoming traffic
of an emergency. Press the switch a second time to turn
off the Hazard Warning flasher. Do not use this emergency warning system when the
vehicle is in motion. Use it when your vehicle is disabled
and is creating a safety hazard for other motorists.
If it is necessary to leave the vehicle to go for service, the
Hazard Warning flasher will continue to operate with the
ignition key removed and the vehicle locked.
NOTE:
With extended use, the Hazard Warning flasher
may wear down your battery.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
•On the highways — Slow down.
•In city traffic — While stopped, put transaxle in
NEUTRAL, but do not increase engine idle speed.
Hazard Warning Switch
292 WHAT TO DO IN EMERGENCIES

CAUTION!
Driving with a hot cooling system could damage
your vehicle. If the pointer of the Coolant Tempera-
ture Gage rises to the H (red) mark, the instrument
cluster will sound a chime. When safe, pull over and
stop the vehicle. Turn off the air conditioning and
wait until the pointer drops back into the normal
range. If the pointer remains on the H (red) mark for
more than a minute, turn the engine off immediately
and call for service.
NOTE: There are steps that you can take to slow down
an impending overheat condition:
•If your air conditioner (A/C) is on, turn it off. The A/C
system adds heat to the engine cooling system and
turning the A/C can help remove this heat.
•You can also turn the Temperature Control to maxi-
mum heat, the Mode Control to floor and the Fan
Control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call a service center if your
vehicle overheats. If you decide to look under the
hood yourself, refer to Section 7, Maintenance, of this
manual. Follow the warnings under the Cooling
System Pressure Cap paragraph.
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WHAT TO DO IN EMERGENCIES 293

JACKING AND TIRE CHANGING
WARNING!
•Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you
need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
•The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.
Jack Location
The jack and jack-handle are stowed behind the right rear
side trim panel in the cargo area.
Do not attempt to raise this vehicle using a bumper jack.
Jack Storage
294 WHAT TO DO IN EMERGENCIES

WARNING! (Continued)
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly, and shift a automatic
transmission into PARK; a manual transmission
into REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.(Continued)
WARNING! (Continued)
•If working on or near a roadway, be extremely
careful of motor traffic.
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•Turn on the Hazard Warning flasher.
1. Remove the scissors jack and lug wrench from the
stowage bag.
Jack Warning Label
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WHAT TO DO IN EMERGENCIES 297

tightened the nuts correctly, have them checked with a
torque wrench by your authorized dealer or at a qualified
service station.
7. Remove the wheel blocks and lower the jack until it is
free. Stow the lug wrench, and jack in their designated
location. Secure all parts using the means provided.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided. Have the deflated (flat) tire
repaired or replaced immediately.
8. Place the deflated (flat) tire in the cargo area, have the
tire repaired or replaced as soon as possible.
9. Check the tire pressure as soon as possible. The correct
pressure as required.
JUMP-STARTING PROCEDURES
WARNING!
•Take care to avoid the radiator cooling fan when-
ever the hood is raised. It can start anytime the
ignition switch is ON. You can be hurt by the fan.
•Do not attempt to push or tow your vehicle to get
it started. Vehicles equipped with an automatic
transaxle cannot be started this way. Unburned
fuel could enter the catalytic converter and once
the engine has started, ignite and damage the
converter and vehicle. If the vehicle has a dis-
charged battery, booster cables may be used to
obtain a start from another vehicle. This type of
start can be dangerous if done improperly, so
follow this procedure carefully.
300 WHAT TO DO IN EMERGENCIES

6. If the vehicle is equipped with Sentry KeyImmobi-
lizer, turn the ignition switch to the ON position for three
seconds before moving the ignition switch to the START
position.
7. Start the engine in the vehicle that has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
8. When removing the jumper cables, reverse the se-
quence exactly. Be careful of the moving belts and fan.
FREEING A STUCK VEHICLE
NOTE: If your vehicle is equipped with Traction Con-
trol, turn the system OFF before attempting to “rock” the
vehicle. If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back-and-forth between RE-
VERSE and DRIVE (automatic transaxle) or REVERSE
and 1st gear (manual transaxle). Using, the least accel-
erator pedal pressure to maintain the rocking motion
without spinning the wheels is most effective.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure some-
one. Do not spin your vehicle’s wheels faster than
30 mph (48 km/h) when you are stuck. And do not let
anyone near a spinning wheel, no matter what the
speed.
302 WHAT TO DO IN EMERGENCIES

CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transaxle overheating and failure. It can
also damage the tires. Do not spin the wheels above
30 mph (48 km/h).
TOWING A DISABLED VEHICLE
Towing With The Key-In-Ignition
Four-Speed Automatic Transaxle
Your vehicle may be towed under the following condi-
tions: The steering column must be unlocked and the
shift lever must be in NEUTRAL, the distance to betowed must not exceed 100 miles (160 km), and the
towing speed must not exceed 44 mph (72 km/h). If the
transaxle is not operative, or if the vehicle is to be towed
more than 100 miles (160 km), the vehicle must be towed
with the front wheels off the ground to avoid damage to
the transaxle.
Manual Transaxle
Your vehicle may be towed in a forward direction, with
all four wheels on the ground, and the shift lever in the
NEUTRAL position. If the transaxle is not operative, the
vehicle must be towed with the front wheels off the
ground.
6
WHAT TO DO IN EMERGENCIES 303

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 2.4L ............. 307
 Engine Compartment — 2.4L Turbo ........ 308
 Onboard Diagnostic System — OBD II ...... 309
▫ Loose Fuel Filler Cap Message ........... 309
 Emissions Inspection And Maintenance
Programs ............................ 309
 Replacement Parts ..................... 311
 Dealer Service ........................ 311 
Maintenance Procedures ................. 312
▫ Engine Oil ......................... 312
▫ Engine Oil Filter ..................... 316
▫ Engine Air Cleaner Filter ............... 316
▫ Maintenance-Free Battery .............. 317
▫ Air Conditioner Maintenance ............ 318
▫ Body Lubrication .................... 319
▫ Windshield Wiper Blades ............... 320
▫ Adding Washer Fluid ................. 320
7

▫Exhaust System ..................... 321
▫ Cooling System ..................... 323
▫ Brake System ....................... 329
▫ Automatic Transaxle .................. 331
▫ Manual Transaxle .................... 334
▫ Appearance Care And Protection From
Corrosion .......................... 334
 Fuses .............................. 340
▫ Integrated Power Module (IPM) .......... 340
 Vehicle Storage ....................... 344
 Replacement Bulbs .................... 344 
Bulb Replacement ..................... 345
▫ Headlights ......................... 345
▫ Front Parking, Turn Signal, And Side Marker
Lights ............................ 346
▫ Front Fog Lights — If Equipped .......... 347
▫ Tail/Stop Lights And Rear
Turn Signal Lights .................... 347
▫ Backup Lights ...................... 348
▫ Center High-Mounted Stop Light (CHMSL) . . 348
 Fluids And Capacities .................. 349
 Fluids, Lubricants And Genuine Parts ....... 350
▫ Engine ............................ 350
▫ Chassis ........................... 351
306 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 2.4L
1 — Washer Fluid Reservoir7 — Battery
2 — Power Steering Fluid Reservoir 8 — Automatic Transaxle Dipstick
3 — Engine Coolant Reservoir 9 — Engine Oil Dipstick
4 — Brake Fluid Reservoir 10 — Engine Oil Fill
5 — Power Distribution Center 11 — Coolant Pressure Cap
6 — Air Cleaner Filter
7
MAINTAINING YOUR VEHICLE 307