M.dan Citroen C4 2005 2.G Workshop Manual

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AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(1)Anti-roll bar lever: 3,2 ± 0,3
(2)Anti-roll bar
(3)Transversal torsion bars
(4)Rear crossmember flanges: 8,3 ± 0,8
(5)Front silentblocks: 5,5 ± 0,5
(6) Rear silentblocks: 4,5 ± 0,4
(7)Anti-vibration clamp
(8)Damper pin: 9,6 ± 0,9
(9)Stub axle nuts
(lubricated): 18,5 ± 1
NOTE:
- The RH torsion bar is identified by 1 paint line.
- The LH torsion bar is identified by 2 paint lines.
B3DP04SP
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AXLES
SUSPENSION
STEERING
XSARA
Steering wheel - Manual steering
TIGHTENING TORQUES: MANUAL STEERING
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3)Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08PD
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AXLES
SUSPENSION
STEERING
XSARATIGHTENING TORQUES: MANUAL STEERING
Manual steering
Tightening torques (m.daN).
(7)Pivot ball-joint nut: 4
(8)Link rod lock nut :4.5
(9) Ball-joint on steering rack: 6
(10)Fixing on cradle : 5
(11)Plunger flange screws : 1.2
B3EP042D
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AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: POWER-ASSISTED STEERING
Steering wheel - Power steering
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3) Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08QD
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Power steering
XSARA
Tightening torques (m.daN).
(7)Pivot ball-joint nut: 4
(8)Link rod lock nut: 4.5
(9)Ball-joint on steering rack: 6
(10)Fixing on subframe: 5
(11) Hydraulic pipe connection: 2.5
(12)Valve to housing fixing: 1.2
(13)Plunger flange screw: 1.2
(14) Screw fixing the steering ram
to the housing: 5.5
(15)Nut fixing the steering ram
to the yoke: 5.5
B3EP08RD
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
XSARA
Power-assisted steering assembly
T
ightening torques (m.daN).
High pressure tube (rubber seal pump side)Power-assisted valve and pump union: 2.5
Return pipe.
Power-assisted valve union: 2.5
(16)Upper front fixing (E3) : 2.5
(17)Upper rear fixing (E3) : 2.2
(18)Fixing (E3) : 2.2
Tightening sequence.
Tighten screws (16) and (18).
Lightly tighten screw (17), then fully tighten.
Pressure switch on the pressure circuit.
Switch opens 30to 35 bars.
Switch closes 25 bars.
Tighten to: 2 m.daN.
B3EP045D
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).(1) Damper nut: 4.5 ± 0.4
(2)Cup screw: 2.5 ± 0.2
(3)Suspension leg
(4)Anti-roll bar link rod ball-joint: 3.7 ± 0.3
(5)Suspension leg swivel: 4.5 ± 0.4
(6)Anti-roll bar
(7)Anti-roll bar link rod ball-joint: 3.7 ± 0.3
(8)Lower swivel ball-joint: 4 ± 0.4
(9)Hub nut
(greased): 32.5 ± 2
(10)Wheel bolt
(face and threads not greased): 9 ± 1
(11) Lower arm front pivot: 7.6 ± 0.7
(12) Lower arm rear pivot and
anti-roll bar bearing: 6.8 ± 0.6
(13) Screw under rear pivot : 3.5 ± 0.3
Lower arm in forged steel : 3.7 ± 0,3
Lower arm in plate steel: 3.1 ± 0,3
Screw fixing subframe on bodyshell: 8.5 ± 0,8
Screw fixing ball-joint on lower
arm
(plate steel): 4.5 ± 0,4
Anti-roll bar
Engines
ALL TYPESDiameter
21Colour ref.
WHITE Suspension leg angle:
Ta b«a»towards the front.
B3CP056P
B3CP057D
B3CP043D
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: REAR AXLE
Tightening torques (m.daN).
(14)Front silentblock on subframe: 9.4 ± 0.9
(15)Anti-roll bar bolt: 5.5 ± 0.5
(16)Rear torsion bar
(17) Anti-roll bar
(18) Tubular axle
(19)Front silentblock on bodyshell: 4 ± 0.4
(20)Rear upper arm.
(21)Wheel bolt
(face and threads not lubricated): 9 ± 1
(22)Damper
(23)Rear silentblock on subframe: 5.4 ± 0.5
(24)Damper pin nut: 11 ± 1
(25)Stub axle nuts
(lubricated): 25 ± 2
(26)Rear silentblock on bodyshell: 6.5 ± 0.6
Anti-roll bar
Torsion bar
Engines
ALL TYPES 19,6 PINKØ (mm)
Colour ref.Ø (mm)
21Colour ref.
ORANGE
B3DP078D
NOTE: The RH torsion bar can be identified by 1 paint line.
The LH torsion bar can be identified by 2 paint lines.
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(2) Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6)Steering cardan joint fixing: 2.3 ± 0.2
B3EP116D
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(7) Pivot ball-joint nut: 4 ± 0.4
(8) Steering rod adjusting lock nut: 4.5 ± 0.4
(9)Ball-joint on steering rack: 6 ± 0.6
(10) Fixing steering on subframe: 8 ± 0.8
(11)Hydraulic pipe connection: 2.4 ± 0.2
(12)Power steering valve: 1.2 ± 0.2
(13)Plunger flange screws: 1.2 ± 0.2
(14)Steering ram screw on housing: 9 ± 1
(15) Steering ram screw on yoke: 9 ± 1
NOTE:When removing the steering, it is imperative to replace screws
(14)and (15)
(new screws).
B3EP117D
XSARA PICASSO
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